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Novel preparation process of LED (light-emitting diode)

A preparation process, a new technology, applied in the field of new LED preparation process, can solve the problems of high production cost, low yield, high energy consumption, etc., and achieve the effect of low production cost, high yield, and low energy consumption

Inactive Publication Date: 2012-11-21
金封焊宝有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The present invention aims at the problems of long technological process, difficult process control, low yield, high energy consumption, unstable product and high production cost of the traditional LED production process, and improves the process and formula; provides a A new LED preparation process with low energy consumption, high yield and low production cost

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  • Novel preparation process of LED (light-emitting diode)
  • Novel preparation process of LED (light-emitting diode)

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Embodiment Construction

[0009] The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:

[0010] A new LED manufacturing process, such as figure 1 As shown, it includes the following steps: preparation of raw material powder, high temperature reduction in kiln, characterized in that: the preparation of raw material powder is based on Y 3 al 5 o 12 : 0.06Ce 3+ Calculate and weigh Al by chemical formula 2 o 3 (99.99%), Y 2 o 3 (99.999%), CeO 2 (99.99%) and adding 1% H 3 BO 3 and BaF 2 As a flux (according to the stoichiometric ratio, Y 2 o 3 55.59g, CeO 2 1.73g, Al 2 o 3 42.69g, H 3 BO 3 lg, BaF 2 1g), add agate balls and mix in mixer for 72 hours. The high-temperature reduction in the kiln is to put the mixed sample in a 500cc crucible and cover it under N 2 +3H 2 In an atmosphere of 1500 ° C for 6 hours. The new LED preparation process also includes crushing and sieving, ball milling or jet crushing, wet sieving, cle...

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Abstract

The invention discloses a novel preparation process of an LED (light-emitting diode). The preparation process comprises the following steps of: preparing raw material powder and restoring in a rotary kiln at high temperature, wherein the step of preparing the material powder is as follows: weighing 55.59g of Y2O3, 21.73g of CeO, 42.69g of Al2O3, 31g of H3BO, and 21g of BaF according to the stoichiometric proportion, and adding an agate ball to mix for 72 hours in a material mixer, and the step of restoring the material powder in the rotary kiln at the high temperature is as follows: uniformlymixing and putting a sample into a 500cc of crucible, covering in atmosphere of N2 and 3H2, and preserving the heat for 6 hours at 1500 DEG C; and crushing and sieving, ball-milling or airstream crushing, wetly sieving, cleaning and centrifugally dripping. The novel preparation process has the advantages that the novel preparation process of the LED adopts a tri-color blue powder kiln to directlyrestore, crush, wash, clean and bake the product at the high temperature; and the granularity of LED fluorescent powder is controlled by adjusting the temperature of a furnace, the heat preservation time and the adding quantity of a fluxing agent, and the advantages of small energy consumption and high yield are achieved.

Description

technical field [0001] The invention relates to a luminescent material, in particular to a novel LED preparation process. Background technique [0002] In 1997, Nakamura of Nichia Co., Ltd. coated YAG:Ce on blue-ray InGaN / GaN chips 3+ Yellow phosphor, the yellow light emitted by the phosphor mixed with the blue light emitted by the industrial nGaN / GaN chip to form white light, thus triggering a revolution in lighting methods. Compared with traditional incandescent lamps and fluorescent lamps, white LEDs have small size (small particles, easy to combine), low calorific value (no heat radiation), low power consumption, long life (more than 10,000 hours), fast response, and environmental protection (no Mercury pollution, recyclable) and other advantages. YAG:Ce 3+ Phosphor plays a very critical role in white LEDs. [0003] YAG:Ce 3+ The matrix of the phosphor is yttrium aluminum garnet, which has good mechanical properties, physical and chemical properties, high temperatur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09K11/86
Inventor 宋碧清崔西成倪广春宗明立
Owner 金封焊宝有限责任公司
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