Special binder for unfired refractory brick masonry of inside liner of rotary kiln

A technology of refractory brick masonry and adhesive, which is applied in the field of special adhesive for refractory brick masonry, can solve the problems of easy detachment of refractory layer and thermal insulation layer, poor refractory and thermal insulation performance, and affect the economic benefits of enterprises. Reduce the labor intensity of workers and construction conditions, the effect of high peel strength and enhanced thermal shock resistance

Inactive Publication Date: 2013-04-03
登封市宏发煤矿机械厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the lining brick of the rotary kiln is divided into a refractory layer and an insulating layer; the existing technical defects are: the masonry process is complex, the refractory layer and the insulating layer are easy to separate during use, the refractory and insulating properties are poor, and the service life is short , the actual service life is 8-10 months
It leads to long maintenance time and high production cost, which obviously affects the economic benefits of the enterprise. The direct cause of the above defects lies in the use of masonry binders.

Method used

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specific Embodiment

[0027] The raw materials, specifications and weight parts of the special binder for non-fired refractory brick masonry for the lining of the rotary kiln of the present invention are:

[0028] ① Fluorite powder-specification 0.8-1mm-1-5 parts by weight;

[0029] ②Floating beads—specification 0.425-0.633mm—10-25 parts by weight;

[0030] ③ Sub-white corundum——Specification 0.8-1mm——10-15 parts by weight;

[0031] ④Mullite—specification 0.088mm—parts by weight 4-6.5 parts;

[0032] ⑤ Clay powder—specification 0.425-0.633mm—25-30 parts by weight;

[0033] ⑥Silica fume—specification 0.85-1mm—15-18 parts by weight;

[0034] The preparation method of the special binder for non-fired refractory brick masonry of the rotary kiln lining includes the following steps:

[0035] Step 1), making the special binder raw materials for non-fired refractory brick masonry into required specifications respectively to obtain preliminary materials;

[0036] Step 2), fully mix the prepared materials obtained in step...

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Abstract

The invention discloses a special binder for unfired refractory brick masonry of an inside liner of a rotary kiln. The special binder comprises the following raw materials in parts by weight: (1) 1-5 parts of fluorite of 0.8-1mm, (2) 10-25 parts of floating bead of 0.425-0.633mm, (3) 10-15 parts of sub-white fused alumina of 0.8-1mm, (4) 4-6.5 parts of mullite of 0.088mm, (5) 25-30 parts of clay powder of 0.425-0.633mm, and (6) 15-18 parts of silica fume of 0.85-1mm. A preparation method comprises the following steps of: 1) preparing the raw materials of the special binder for unfired refractory brick masonry into the required specifications respectively to obtain a prepared material; and 2) sufficiently mixing the prepared material obtained by the step 1), and packing to obtain the special binder for unfired refractory brick masonry. The special binder disclosed by the invention has the beneficial effects of strong caking property, high anti-peeling strength, oxidation resistance, erosion resistance and good wear resistance, is convenient to construct, and reduces the labor intensity of workers and the construction conditions.

Description

Technical field [0001] The invention relates to a special fire-free refractory brick used for building a calcining rotary kiln lining thermal insulation layer, belonging to the field of special binders for refractory brick masonry. Background technique [0002] The working area of ​​the rotary kiln can be divided into three sections, namely the drying and preheating section, the calcination section and the cooling section. For example: cement, refractory materials, fracturing proppant for oil wells, lime and other calcining rotary kilns. The function of the lining brick of the rotary kiln is to ensure that the temperature of the three working areas in the furnace has stable and reliable physical properties within the scope of the process requirements; for example, resistance to peeling, thermal shock, high load softness, and wear resistance. In the prior art, the lining brick of the rotary kiln is divided into a refractory layer and an insulation layer; the technical defects are...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B22/10
Inventor 郑松建杨宏伟
Owner 登封市宏发煤矿机械厂
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