A kind of enzymolysis method for tobacco stem processing

A technology of tobacco stems and enzymolysis, applied in the field of tobacco, can solve the problems of restricting effective application, consuming production line reserve space, complicating process connection, etc., and achieving the effects of improving smoking quality, efficiency and quality.

Active Publication Date: 2016-01-20
CHINA TOBACCO GUANGDONG IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since the process of making tobacco stems into shredded stems includes processes such as washing, storing, and moistening stems, and then pressing and cutting stems, etc., if the enzymatic hydrolysis process is added before washing stems, it will make the tobacco The time required for the stalk production process is further extended. Using the existing method, the entire treatment process takes more than 8 hours, which not only consumes the storage space of the production line; Complicated, which limits the effective application of this method in the production of shredded tobacco stems

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Stem washing: install a transmission device in the stem washing tank so that the tobacco stems and the washing water flow relative to each other at 0.15m / s, the mass ratio of the tobacco stems to the washing water is 1:20, and the washing water contains 0.2 % stem-washing compound enzyme (composed of 50% pectinase and 50% xylanase), and the water temperature was kept at 55°C during the stem-washing process. After washing the stems, the tobacco stems are further subjected to primary storage, moistening and secondary storage for a total of 4 hours.

[0029] Stem pressing and cutting: before pressing and cutting, the tobacco stems are heated and the tobacco stems are cooled respectively. The temperature is increased by HT, and the steam flow rate is controlled to make the temperature of the tobacco stem 45-55°C, which is lower than the 70°C of the conventional process.

[0030] (3) The second step of enzymatic hydrolysis reaction:

[0031] Aroma-increasing complex enzyme...

Embodiment 2

[0037] The shredded stems of sample No. 1 were used as a control test, using one-step enzymatic hydrolysis, and the enzymes used were 30% pectinase + 40% hemicellulase + 30% cellulase. The test results are shown in Table 2.

[0038] Table 2. Contents of cellulose, acid-insoluble lignin, and acid-soluble lignin in tobacco stems after one-step enzymatic hydrolysis

[0039] Sample number Comprehensive cellulose (%) Acid insoluble lignin (%) Acid-soluble lignin (%) Soluble protein (%) 1 38.65 5.61 0.41 2.18

Embodiment 3

[0041]After the No. 1 sample of Example 1 was subjected to two-step enzymatic hydrolysis treatment, it was subjected to sensory evaluation, and compared with the untreated control shredded stem. The results are shown in Table 3.

[0042] Table 3 Comparison of sensory evaluation results before and after two-step enzymatic hydrolysis treatment

[0043] sample aroma coordination irritant Miscellaneous aftertaste Control Stem light aroma, rough Shang coordination slightly have Clean and comfortable Enzyme Added Shredded Stem Strong aroma, slightly rough more coordinated slight slightly Cleaner and more comfortable

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PUM

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Abstract

The invention relates to the field of cigarette processing. A tobacco stem processing method using tobacco stems to enhance flavor comprises the following steps: (1) stem washing enzymatic treatment: when washing stems, the tobacco stems and washing water flow relatively; the tobacco stems and washing water The mass ratio of the stem water is 1:10-100; the stem-washing water is added with a stem-washing compound enzyme equivalent to 0.01-0.5% of the mass of the tobacco stems, and the stem-washing compound enzyme is composed of pectinase with a mass fraction of 30-70% and 70-30% xylanase; (2) pressed stems and cut stems; (3) second enzymatic hydrolysis treatment: adding a hydrolysis compound enzyme equivalent to 0.01-0.5% of the weight of stems to the cut stems , reacting for 0.5-2h; the hydrolysis compound enzyme is composed of protease, amylase, cellulase, and hemicellulase, and the weight ratio of the four enzymes is 5-1:1:2:1 in turn. The method provided by the invention can not only effectively remove part of the cell wall substances to coordinate chemical components, but also avoid the loss of aroma components in the soaking enzymolysis process, so as to effectively improve the taste absorption.

Description

technical field [0001] The invention relates to the field of tobacco, in particular to an enzymatic hydrolysis method in the process of tobacco stem processing. Background technique [0002] Although tobacco stems are a component of tobacco, their physical and chemical properties are quite different from those of tobacco leaves. The sugar content of tobacco stems is low, and the content of nicotine and aroma substances is lower, which is about 20-25% of the leaves. These differences cause the tobacco stems to be poor in aroma, flat in taste, heavy in woodiness, and highly irritating, which limits the application of shredded stems. [0003] At present, the conventional treatment process of tobacco stems is as follows: [0004] Stem washing → heating of tobacco stems → storage of stems → heating of tobacco stems → pressing of stems → shredding of stems → feeding of shredded stems → puffing and drying of shredded stems → winnowing → storage. [0005] 1. In the existing stem w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B5/16A24B15/20
Inventor 沈光林吴亦集陶红杨学良
Owner CHINA TOBACCO GUANGDONG IND
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