High-calcium ceramic and preparation process thereof
A preparation process and a technology for ceramics, applied in the field of high calcium ceramics and the preparation process thereof, can solve the problems of increasing the difficulty of firing, easy to burn and crack, and achieve the effects of easy quality control, energy saving and production cost reduction.
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[0033] Example 1
[0034] 1) Weigh 36 parts of raw material clay, 11 parts of potash feldspar, 26 parts of quartz, 22 parts of calcite, and 5 parts of bentonite;
[0035] 2) Segmented grinding: ①grind the quartz to 10-15μm; ②mix the milled quartz with potash feldspar, calcite or stalactite, and bentonite, add 45% of its mass water, and ball mill to 250 mesh; ③ The clay is slurried separately, with a water content of 30%; ④Then mix the materials obtained in ② and ③ evenly;
[0036] 3) Pass through a 180 mesh sieve, 22,000 Gauss strength for iron removal, filter press dehydration to make the filter mud content ≤24%, refining under a vacuum of 0.096MPa, store stale for 7 days, re-refining, send to molding, and make a billet Body
[0037] 4) After the trimming is watered, dried, and passed the inspection, glaze is applied, fired in the kiln, and fired at 1200°C for 60 minutes;
[0038] 5) The fired product high-calcium ceramics shall be inspected. After the qualified products are color-b...
Example Embodiment
[0041] Example 2
[0042] 1) Weigh 25 parts of clay, 15 parts of potash feldspar, 25 parts of quartz, 25 parts of stalactite, and 10 parts of bentonite;
[0043] 2) Segmented grinding: ①grind the quartz to 10~15μm; ②mix the milled quartz with potash feldspar, calcite or stalactite, and bentonite, add 50% water of its mass, and ball mill to 200 mesh; ③ The clay is slurried separately, with a water content of 30%; ④Then mix the materials obtained in ② and ③ evenly;
[0044] 3) Passing through 160 mesh sieve, 20,000 Gauss strength for iron removal, filter press dehydration to make the filter mud content ≤24%, refining at a vacuum of 0.095MPa, aging for 8 days in storage, re-refining, sending to forming, and forming a billet Body
[0045] 4) After the trimming is watered, dried, and passed the inspection, glaze is applied, fired in the kiln, and fired at 1220°C for 50 minutes;
[0046] 5) The fired product high-calcium ceramics shall be inspected. After the qualified products are color-b...
Example Embodiment
[0049] Example 3
[0050] 1) Weigh 20 parts of raw material clay, 2 parts of potash feldspar, 28 parts of quartz, 20 parts of stalactite, and 2 parts of bentonite;
[0051] 2) Segmented grinding: ①grind the quartz to 10~15μm; ②mix the milled quartz with potash feldspar, calcite or stalactite, and bentonite, add 45% of its mass water, and ball mill to 200 mesh; ③ The clay is slurried separately, with a water content of 33%; ④Then mix the materials obtained in ② and ③ evenly;
[0052] 3) Pass through a 200-mesh sieve, 20,000 Gauss strength for iron removal, filter press dehydration to make the filter mud ≤24%, refining at a vacuum of 0.098MPa, aging for 10 days in storage, re-refining, sending to forming, and forming a billet Body
[0053] 4) After the trimmings are watered, dried, and passed the inspection, glaze is applied, fired in the kiln, and fired at 1240°C for 40 minutes;
[0054] 5) The fired product high-calcium ceramics shall be inspected. After the qualified products are co...
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