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High-calcium ceramic and preparation process thereof

A preparation process and a technology for ceramics, applied in the field of high calcium ceramics and the preparation process thereof, can solve the problems of increasing the difficulty of firing, easy to burn and crack, and achieve the effects of easy quality control, energy saving and production cost reduction.

Inactive Publication Date: 2013-05-08
CHAOZHOU XINGYE CERAMICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Bone China is a highly specialized ceramic product. Judging from the main raw materials used in production, bone ash, clay and potassium feldspar, the higher the bone ash content, the lower the clay content, and the easier it is to burn during the production process. Cracks require higher technology in forming, which increases the difficulty of firing

Method used

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  • High-calcium ceramic and preparation process thereof
  • High-calcium ceramic and preparation process thereof
  • High-calcium ceramic and preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 1) Weigh 36 parts of raw material clay, 11 parts of potassium feldspar, 26 parts of quartz, 22 parts of calcite, and 5 parts of bentonite;

[0035] 2) Grinding in stages: ① Grind the quartz to 10-15 μm; ② Mix the ground quartz with potassium feldspar, calcite or stalactite, and bentonite, add 45% of the mass of water, and ball mill to 250 mesh; The clay is separately slurried, with a moisture content of 30%; ④Then mix the materials obtained in ② and ③ evenly;

[0036] 3) Pass through a 180-mesh sieve, remove iron with a strength of 22,000 gauss, press filter and dewater to make the water content of the filter mud ≤ 24%, refine under a vacuum of 0.096MPa, put it in storage for 7 days, refine again, send it to molding, and make a billet body;

[0037] 4) After trimming, watering, drying, and passing the inspection, glaze is applied, fired in a kiln, and fired at 1200°C for 60 minutes;

[0038] 5) Inspect the fired products of high-calcium ceramics. After the qualified ...

Embodiment 2

[0042] 1) Weigh 25 parts of raw material clay, 15 parts of potassium feldspar, 25 parts of quartz, 25 parts of stalactite, and 10 parts of bentonite;

[0043] 2) Grinding in stages: ① Grind the quartz to 10-15 μm; ② Mix the ground quartz with potassium feldspar, calcite or stalactite, and bentonite, add 50% of the mass of water, and ball mill to 200 mesh; The clay is separately slurried, with a moisture content of 30%; ④Then mix the materials obtained in ② and ③ evenly;

[0044] 3) Pass through a 160-mesh sieve, remove iron with a strength of 20,000 gauss, press filter and dewater to make the water content of the filter mud ≤ 24%, refine under a vacuum of 0.095MPa, put it in storage for 8 days, refine again, send it to molding, and make a billet body;

[0045] 4) After trimming, watering, drying, and passing the inspection, glaze is applied, fired in a kiln, and fired at 1220°C for 50 minutes;

[0046] 5) Inspect the fired products of high-calcium ceramics. After the qualif...

Embodiment 3

[0050] 1) Weigh 20 parts of raw material clay, 2 parts of potassium feldspar, 28 parts of quartz, 20 parts of stalactite, and 2 parts of bentonite;

[0051] 2) Grinding in stages: ① Grind the quartz to 10-15 μm; ② Mix the ground quartz with potassium feldspar, calcite or stalactite, and bentonite, add 45% of the mass of water, and ball mill to 200 mesh; The clay is separately slurried, with a moisture content of 33%; ④Then mix the materials obtained in ② and ③ evenly;

[0052] 3) Pass through a 200-mesh sieve, remove iron with 20,000 gauss strength, press filter and dewater to make the water content of the filter mud ≤ 24%, refine under a vacuum degree of 0.098MPa, put it in storage for 10 days, refine again, send it to molding, and make a billet body;

[0053] 4) After trimming, watering, drying, and passing the inspection, glaze is applied, fired in a kiln, and fired at 1240°C for 40 minutes;

[0054] 5) Inspect the fired products of high-calcium ceramics. After the quali...

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Abstract

The invention discloses a high-calcium ceramic and a preparation process of the high-calcium ceramic. According to the preparation process, the low-price calcium mineral calcite or stalactite is adopted to replace the animal bone ash to be directly used for preparing the high-calcium ceramic, thus the conventional bone china formulation design scope is broken through, the resources of raw materials for producing high-level ceramic are enriched, and the production cost is greatly reduced; and in addition, the preparation process is simple, the quality is easily controlled, the energy is saved, and the production cost is further reduced. The high-calcium ceramic prepared by the preparation process disclosed by the invention is crystal clear and soft and smooth, and can be used as the substitute of the conventional bone chain.

Description

technical field [0001] The invention belongs to the technical field of ceramics, in particular to a high-calcium ceramic and a preparation process thereof. Background technique [0002] The formation of bone china mainly depends on silica, alumina and calcium oxide, and the higher the content of calcium oxide, the better the color. In nature, there are not many sources of calcium oxide, so the ashes of animals are chosen as the source of calcium oxide. The unique firing process and the addition of bone charcoal eliminate the impurities in the china clay, and the bone china appears whiter, finer, more transparent, lighter, less flawed, and thinner than ordinary porcelain, visually having a special cleanliness Sensitive, and the strength is higher than that of ordinary porcelain, which is twice that of daily-use porcelain. [0003] High-quality animal ashes (mostly bovine bones) have been used as the main raw material in traditional bone china blanks. With the development of...

Claims

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Application Information

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IPC IPC(8): C04B33/13C04B33/34
Inventor 郭森镇郭桂晓郭洪花丁禄兴
Owner CHAOZHOU XINGYE CERAMICS CO LTD
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