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Three-element catalyst for treating automobile exhaust

A three-way catalyst and automobile exhaust technology, which is applied in the field of automobile exhaust purification, can solve the problems of reduced catalyst activity and low reduction activity, and achieve the effects of improving catalytic ability, oxygen storage capacity, and high nitrogen oxide conversion ability

Active Publication Date: 2013-07-10
WUXI WEIFU ENVIRONMENT PROTECTION CATALYST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, under high temperature and oxygen-enriched conditions, the Rh in the upper coating tends to migrate to the lower coating and interact with Pd, which reduces the activity of the catalyst.
In addition, the loading of Rh on the oxygen storage material can greatly improve the oxygen storage capacity, but the oxygen storage and release function of the oxygen storage material makes the loaded Rh more likely to be in an oxidized state, and the oxidized Rh catalyzes the reduction of nitrogen oxides. Very low activity, even in transient conditions where the engine exhaust changes from lean to rich

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Example 1: A three-way catalyst for automobile exhaust treatment, including a honeycomb carrier, with a specification of Ф118.4mm×152.4mm, a pore density of 600cpsi, a pore wall thickness of 4.3mil, and a volume of 1.678L; The lower layer of Pd coating is attached on the honeycomb carrier, the middle Pd coating is attached on the lower layer of Pd coating, and the upper layer of Rh coating is attached on the middle Pd coating; the lower layer of Pd coating includes Pd-loaded cerium-zirconium solid solution and La 2 o 3 Doped alumina (La 2 o 3 -Al 2 o 3 ), the intermediate Pd coating includes Pd-loaded La 2 o 3 -Al 2 o 3 and ZrO 2 , the upper Rh coating consists of Rh-loaded cerium-zirconium solid solution and La 2 o 3 -Al 2 o 3 ; The load of Pd in ​​the lower Pd coating is 18g / ft 3 , the loading of Pd in ​​the middle Pd coating is 18g / ft 3 , the Rh loading in the upper Rh coating is 4g / ft 3 ;

[0018] The preparation method of described three-way catalys...

Embodiment 2

[0022] Example 2: A three-way catalyst for automobile exhaust treatment, including a honeycomb carrier, with a specification of Ф118.4mm×152.4mm, a pore density of 600cpsi, a pore wall thickness of 4.3mil, and a volume of 1.678L; The lower layer of Pd coating is attached on the honeycomb carrier, the middle Pd coating is attached on the lower layer of Pd coating, and the upper layer of Rh coating is attached on the middle Pd coating; the lower layer of Pd coating includes Pd-loaded cerium-zirconium solid solution and La 2 o 3 Doped alumina (La 2 o 3 -Al 2 o 3 ), the intermediate Pd coating includes Pd-loaded La 2 o 3 -Al 2 o 3 and ZrO 2 , the upper Rh coating consists of Rh-loaded cerium-zirconium solid solution and La 2 o 3 -Al 2 o 3 ; The load of Pd in ​​the lower Pd coating is 15g / ft 3 , the loading of Pd in ​​the middle Pd coating is 5g / ft 3 , the Rh loading in the upper Rh coating is 0.1g / ft 3 ;

[0023] The preparation method of described three-way cataly...

Embodiment 3

[0027] Example 3: A three-way catalyst for automobile exhaust treatment, including a honeycomb carrier, the specification is Ф118.4mm×152.4mm, the pore density is 600cpsi, the pore wall thickness is 4.3mil, and the volume is 1.678L; The lower layer of Pd coating is attached on the honeycomb carrier, the middle Pd coating is attached on the lower layer of Pd coating, and the upper layer of Rh coating is attached on the middle Pd coating; the lower layer of Pd coating includes Pd-loaded cerium-zirconium solid solution and La 2 o 3 Doped alumina (La 2 o 3 -Al 2 o 3 ), the intermediate Pd coating includes Pd-loaded La 2 o 3 -Al 2 o 3 and ZrO 2 , the upper Rh coating consists of Rh-loaded cerium-zirconium solid solution and La 2 o 3 -Al 2 o 3 ; The load of Pd in ​​the lower Pd coating is 60g / ft 3 , the loading of Pd in ​​the middle Pd coating is 180g / ft 3 , the loading of Rh in the upper Rh coating is 10g / ft 3 ;

[0028] The preparation method of described three-way...

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PUM

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Abstract

The invention relates to a three-way catalyst for treating automobile exhaust. The three-way catalyst comprises a honeycomb-like carrier and is characterized in that a lower Pd coating is attached on the honeycomb-like carrier, a middle Pd coating is attached on the lower Pd coating, an upper Rh coating is attached on the middle Pd coating, wherein the lower Pd coating comprises a Pd-loaded cerium-zirconium solid solution and La2O3-doped aluminum oxide (La2O3-Al2O3), the middle Pd coating comprises Pd-loaded La2O3-Al2O3 and a binding agent, and the upper Rh coating comprises Rh-loaded cerium-zirconium solid solution and the La2O3-Al2O3. As for the three-way catalyst disclosed by the invention, as the middle Pd coating does not contain a CeO2 component and Pd is loaded on the La2O3-Al2O3, the catalytic ability of the catalyst is improved and the oxygen storage ability of the catalyst is improved; and compared with a traditional Pd / Rh double-coating three-element catalyst, the three-element catalyst disclosed by the invention has higher ability of processing hydrocarbons, carbon monoxide and nitrogen oxides, and especially has higher ability of transforming the nitrogen oxides.

Description

technical field [0001] The invention relates to a three-way catalyst used for treating automobile tail gas, and belongs to the technical field of car tail gas purification. Background technique [0002] The main pollutants of automobile exhaust are carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx). The catalyst installed in the exhaust system can oxidize carbon monoxide and hydrocarbons into carbon dioxide (CO 2 ), water (H 2 O), and at the same time reduce nitrogen oxides to nitrogen (N 2 ), to achieve the purification of exhaust gas, this kind of catalyst is usually called three-way catalyst. The three-way catalyst consists of two parts: a honeycomb ceramic or metal support, and a catalyst coating attached to the support. The catalyst coating is usually composed of an oxide material with a large specific surface area (such as alumina), an oxygen storage material, and a noble metal active component (usually Pt (platinum), Pd (palladium) dispersed on the s...

Claims

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Application Information

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IPC IPC(8): B01J23/63B01J35/02
Inventor 王卫东岳军顾炜炜盛丽萍邱祎源吴嘉昉贾莉伟
Owner WUXI WEIFU ENVIRONMENT PROTECTION CATALYST
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