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Carbon fiber/epoxy resin composite material and preparation method thereof

A composite material and epoxy resin technology, applied in the field of composite materials, can solve the problems of secondary environmental hazards, a large amount of corrosive hydrogen halide gas, etc., and achieve the effects of good flame retardant effect, easy mass production, and easy dispersion in

Active Publication Date: 2013-07-24
CHERY AUTOMOBILE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the flame retardants in the carbon fiber / epoxy resin composite materials in the past are all halogen-containing flame retardants. When the carbon fiber / epoxy resin composite material is burned, a large amount of smoke and toxic corrosive hydrogen halide gas will be generated, which is harmful to the environment. The environment causes secondary harm

Method used

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  • Carbon fiber/epoxy resin composite material and preparation method thereof
  • Carbon fiber/epoxy resin composite material and preparation method thereof

Examples

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Embodiment 1

[0025] This embodiment provides a preparation method for preparing carbon fiber / epoxy resin composite material, comprising the following steps:

[0026] (1) Add 6.5 parts by mass of flame retardant resorcinol bis(diphenyl phosphate) (RDP for short) to 100 parts by mass of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin), and then add 12 parts by mass of diluent ethanol, stirred for 1 hour, and placed in a 40°C oven for 1 hour. Among them, the viscosity of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) at 25°C is 1100cps.

[0027] (2) Take out the mixture of flame retardant resorcinol bis(diphenyl phosphate) and liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) from the oven, and then add 30 parts by mass of curing agent (DOW Voraforce TF350Hardener) , and stir for 5 minutes. Wherein, the mass of the flame retardant resorcinol bis(diphenyl phosphate) in step (1) is 5% of the mass sum of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) and curing agent (DOW Vorafo...

Embodiment 2

[0036] This embodiment provides a preparation method for preparing carbon fiber / epoxy resin composite material, comprising the following steps:

[0037] (1) Add 19.5 parts by mass of flame retardant resorcinol bis(diphenyl phosphate) (RDP for short) to 100 parts by mass of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin), and then add 15 parts by mass of Diluent mixed solvent of ethanol and acetone, stirred for 1 hour, and placed in an oven at 40° C. for 1 hour. Among them, the viscosity of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) at 25°C is 1100cps.

[0038](2) Take out the mixture of flame retardant resorcinol bis(diphenyl phosphate) and liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) from the oven, and then add 30 parts by mass of curing agent (DOW Voraforce TF350Hardener) , and stir for 5 minutes. Wherein, the mass of the flame retardant resorcinol bis(diphenyl phosphate) in step (1) is 15% of the mass sum of liquid epoxy resin (DOW Voraforce TF301Epoxy...

Embodiment 3

[0041] This embodiment provides a preparation method for preparing carbon fiber / epoxy resin composite material, comprising the following steps:

[0042] (1) Add 32.5 parts by mass of flame retardant resorcinol bis(diphenyl phosphate) (RDP for short) to 100 parts by mass of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin), and then add 10 parts by mass of Diluent ethyl acetate, stirred for 1 hour, and placed in a 40°C oven for 1 hour. Among them, the viscosity of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) at 25°C is 1100cps.

[0043] (2) Take out the mixture of flame retardant resorcinol bis(diphenyl phosphate) and liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) from the oven, and then add 30 parts by mass of curing agent (DOW Voraforce TF350Hardener) , and stir for 5 minutes. Wherein, the mass of the flame retardant resorcinol bis(diphenyl phosphate) in step (1) is 25% of the mass sum of liquid epoxy resin (DOW Voraforce TF301Epoxy Resin) and curing agent (DO...

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Abstract

The invention discloses a carbon fiber / epoxy resin composite material comprising solid epoxy resin, a curing agent, an organic phosphorus fire retardant and carbon fiber, wherein the solid epoxy resin is formed after liquid epoxy resin is crosslinked and cured, and the curing agent is used for crosslinking and curing the liquid epoxy resin. The carbon fiber / epoxy resin composite material takes the organic phosphorus fire retardant as the fire retardant, and a decomposition product of the fire retardant and a combustion product of fire retardant epoxy resin contain fewer corrosive substances and toxic substances, so that secondary pollution to the environment is greatly reduced. The organic phosphorus fire retardant is strong in solubility and easier to disperse in epoxy resin. The organic phosphorus fire retardant as the fire retardant in the carbon fiber / epoxy resin composite material is low in usage and good in fire retardant effect. The carbon fiber / epoxy resin composite material is simple in preparation method and easy for large-scale production.

Description

technical field [0001] The invention belongs to the field of composite materials, in particular to a carbon fiber / epoxy resin composite material and a preparation method thereof. Background technique [0002] Fiber-reinforced composites have many excellent properties, such as high specific strength and specific modulus, designable performance, and easy overall molding, making them widely used in military and civilian fields, especially in the field of aerospace. At present, the application of fiber-reinforced composites in the automotive field has also attracted great attention, especially carbon fiber / epoxy composites. Carbon fiber / epoxy resin composite material is a high-strength composite material, mainly composed of carbon fiber as a reinforcing material and epoxy resin as a matrix material. It has high specific strength and specific modulus among many lightweight materials. The effect is very obvious. [0003] With the improvement of people's awareness of fire safety,...

Claims

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Application Information

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IPC IPC(8): C08L63/00C08K7/00C08K7/06C08K5/523C08K5/5397C08K5/5313C08K5/527
Inventor 宣善勇李进张静唐少俊方舟
Owner CHERY AUTOMOBILE CO LTD
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