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Decompression device for device capable of detaching straw fibers in oriented mode and decompression method

A straw fiber and decompression technology, applied in the field of decompression devices, can solve the problems of uncontrollable moisture content of straw, difficult steam pressure value, wear and other problems

Active Publication Date: 2015-06-24
安徽兆农农业开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The most advanced "continuous steam explosion equipment" abroad, represented by Canada's Sampda Company, also has the same problem. First, the equipment frequently turns on the steam explosion, and the steam pressure in the pressurized chamber is difficult to stabilize, and there is no burst power pulse width. , the equipment did not form a real "steam explosion" condition during the spraying stage, and the stored steam energy was not released "explosively" in the vessels and pores of biomass materials such as bamboo, wood and straw in the shortest possible time. After the equipment is decompressed and sprayed, there is a lot of raw material in the fiber; at the same time, there is a large amount of steam loss during the frequent spraying of the ball valve, the boiler temperature rises slowly, and the moisture content of the straw in the pressurized chamber of the equipment cannot be controlled. Although the decompression ball valve is used Carbide, but it is still seriously worn, and the service life of a better quality ball valve is only one month and other technical problems

Method used

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  • Decompression device for device capable of detaching straw fibers in oriented mode and decompression method
  • Decompression device for device capable of detaching straw fibers in oriented mode and decompression method
  • Decompression device for device capable of detaching straw fibers in oriented mode and decompression method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Such as figure 1 Shown is a directional dismantling straw fiber equipment, which includes a dismantling tank 1, an air compressor 3, a fiber expansion chamber 7, a decompression discharge valve 6, a feeding valve 2, a superheated steam generator 5 and a control system. The system is a PLC control system, the control system is connected with the decanter 1, the air compressor 3, the fiber expansion bin 7, the decompression discharge valve 6, and the superheated steam generator 5, and the control system forms a logical control relationship with each component of the dismantling equipment , to ensure that all institutions of the system work in an orderly manner in accordance with the instructions.

[0052] When the equipment is working, the straw that needs to be dismantled enters the dismantling tank 1 from the feeding valve 2, and the dismantling tank 1 is used to pretreat the biomass straw, providing necessary conditions for the subsequent expansion phase transition of ...

Embodiment 2

[0084] Application of decompression device on eccentric valve.

[0085] Since the valve is a self-selected sealing part for equipment users, this device is suitable for the needs of users in the paper industry. The decompression device can be fixed on the eccentric valve on the top, and the control button is turned on. The DC excitation motor rotates. At this time, the eccentric valve is controlled by the quick opening module and will automatically close. For eccentric valves, the spherical surface of the valve core in the eccentric valve will gradually advance along the valve seat. Because the valve has a shearing function, it can effectively meet the needs of the fiber not clogged and worn after the straw is disassembled; when the valve is closed, the sprocket is also driving The friction clutch drives the input shaft of the worm gear reducer to rotate together, and the output shaft of the reducer drives the quartering pawl turntable 24 to rotate, and the ratchet 22 is pushed...

Embodiment 3

[0087] Application of decompression device on ball valve.

[0088] As the biomass fiber ethanol industry generally uses ball valves as the sealing parts of steam explosion equipment, this device can also be installed and fixed on the ball valve, and the control button is also turned on to rotate the DC excitation motor. At this time, the ball valve is controlled by the quick opening module and will automatically close the spherical valve. When the spool and the valve are closed, the sprocket is also driving the friction clutch, and then drives the input shaft of the worm gear reducer to rotate together, and the output shaft of the reducer drives the quartering pawl turntable 24 to rotate, and the ratchet 22 is pushed by the pawl Do clockwise rotation until the rotation arc locks itself. At this time, the double tension spring 191 with the same core has stored energy, and the DC excitation motor stops rotating; then open another control button, the 30r / min deceleration motor, wh...

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Abstract

The invention discloses a decompression device for a device capable of detaching straw fibers in an oriented mode and a decompression method. The decompression device comprises a decompression discharge valve and a quick opening device, wherein the decompression discharge valve and the quick opening device are arranged in a material outlet of a detaching tank. The quick opening device comprises a fixing seat, a valve rod connecting assembly, an energy storage assembly and a valve reset assembly, wherein the valve rod connecting assembly, the energy storage assembly and the valve reset assembly are arranged on the fixing seat, the valve rod connecting assembly is fixedly connected with a valve rod of the decompression discharge valve, the energy storage assembly which can outward release stored energy is connected with the valve rod connecting assembly, the energy storage assembly exerts tensile force on the valve rod connecting assembly to drive the valve rod to rotate to open a valve, the valve reset assembly is also connected with the valve rod connecting assembly, and reverse action force is exerted on the valve rod connecting assembly to drive the valve rod to rotate to close the valve. Through testing conducted by a digital type dual-trace oscilloscope, the decompression discharge valve is rapidly opened within milliseconds, decompression time of the decompression discharge valve is made to meet the technological specified requirements, and the device capable of detaching the straw fibers can be guaranteed to be capable of forming a stable 'gas explosion' effect.

Description

technical field [0001] The invention relates to bamboo wood and agricultural waste straw treatment technology, in particular, the invention relates to a decompression device and decompression method used in directional dismantling straw fiber equipment. Background technique [0002] my country is a big agricultural country and a big country with biomass resources. At present, except for a small part of straw resources used as animal feed and living fuel, nearly 700 million tons of straw resources need to be processed every year. However, due to the lack of corresponding processing technology and equipment, most of the straw resources Because there is no place to store it, it can only be discarded or directly burned by farmers, which causes a great waste of resources. [0003] In recent years, many scientific and technological workers at home and abroad have studied straw pretreatment methods, including chemical methods, thermal spray methods, cooking methods, and steam explos...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D21B1/36
Inventor 毕松梅金世伟洪钧储长流杨莉闫红芹李敏
Owner 安徽兆农农业开发有限公司
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