Tire vulcanization group control system

A tire vulcanization and analog technology, applied in the direction of comprehensive factory control, comprehensive factory control, electrical program control, etc., can solve the problems of high manufacturing cost, high scrap rate, and untimely treatment of problems, so as to reduce the occurrence of defects and improve monitoring. Efficiency and cost saving effect

Active Publication Date: 2013-12-18
KENDA RUBBER CHINA
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  • Application Information

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Problems solved by technology

In the past, the quality control method could not realize the quality control in the true sense. The unfavorable factors were: low processing capacity, poor efficiency, unable to fully provide equipment technical parameters, and untimely handling of problems; unable to find out the real cause of quality abnormalities, improve countermeasures, and fail to treat symptoms Root cause: high manufacturing cost, high scrap rate, many customer complaints, and serious quality problems

Method used

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  • Tire vulcanization group control system
  • Tire vulcanization group control system
  • Tire vulcanization group control system

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Embodiment Construction

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0021] Such as figure 1 As shown, a tire vulcanization group control system includes an acquisition module for collecting real-time data such as the external temperature, external pressure, and internal temperature and internal pressure of each mold; Quantity conversion module; PLC programming module used for logical operation, data acquisition and analysis, data transmission, etc. of the digital output of the analog quantity conversion module; communication module...

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Abstract

The invention discloses a tire vulcanization group control system. The tire vulcanization group control system has the advantages that remote monitoring and inquiring functions can be realized by the aid of an acquisition module, an analog quantity conversion module, a PLC (programmable logic control) programming module, a communication module, a master control PLC module, an Ethernet module, a database system and an information inquiry module, all tire vulcanization production procedures can be monitored, the temperature, the pressure, vulcanizing moments, cooking numbers and abnormal data can be monitored in real time, notification for mails with abnormal codes can be extracted, daily vulcanization data can be duplicated, daily statements can be automatically generated from abnormity summary statements, single-shift yield statements can be generated, and the statements can be inquired via a Web platform; the detection cost and the detection time can be saved for enterprises, and the monitoring efficiency can be improved; efficient production can be implemented in a total-control state, the quality of tire products can be effectively improved, the cost can be saved for the production enterprises, the efficiency can be improved, and problems of scrapping and poor quality can be solved.

Description

technical field [0001] The invention relates to a monitoring system, in particular to a tire vulcanization group control system. Background technique [0002] At present, tire production enterprises have higher and higher requirements on quality. From raw materials to finished products, every link needs corresponding quality supervision technology. Only in this way can the quality of tire products be guaranteed and the safety of customers can be guaranteed. The traditional quality supervision mechanism only conducts random inspections of production technology elements, which cannot fully guarantee the quality requirements, and lacks the necessary data for process improvement. Traditional quality inspection methods cannot control environmental factors, energy transmission, valve and pipe factors, and equipment control systems. It has a direct or indirect quality impact on the tire vulcanization process. To produce high-quality products, it is not enough to rely solely on th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 杨银明林明哲
Owner KENDA RUBBER CHINA
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