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A kind of production method of polysilicon

A production method and technology of polysilicon, applied in chemical instruments and methods, silicon compounds, inorganic chemistry, etc., can solve the problems of high energy consumption, high cost, complex polysilicon process, etc., achieve fewer processes, save costs, and avoid smelting processes Effect

Inactive Publication Date: 2016-01-27
ZHEJIANG YUHUI SOLAR ENERGY SOURCE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high energy required in the industrial silicon smelting process and the complex process of preparing polysilicon from industrial silicon, the improved Siemens method has high energy consumption and high cost

Method used

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  • A kind of production method of polysilicon
  • A kind of production method of polysilicon

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Add silicon ore and petroleum coke with 3 times the molar amount of silicon ore into the reactor, heat it to about 1200°C, pass in argon gas and evacuate it for three times, then switch to chlorine gas and pass it into the reactor, and keep the reaction system at a slight temperature during the reaction. Positive pressure state. Examination of the tail gas shows that the tail gas contains a large amount of silicon tetrachloride, other metal chlorides, CO, Cl 2 wait;

[0057] The tail gas undergoes a series of compression and cooling to separate the silicon tetrachloride, the chlorine gas returns to the chlorination reaction, and other non-condensable gases and residues go to the three wastes treatment process.

[0058] At a temperature of 1200°C, H is introduced into silicon tetrachloride 2 , hydrogenate silicon tetrachloride into trichlorosilane, after the hydrogenated tail gas passes through a series of cooling, the hydrogen chloride and chlorosilane in the tail gas...

Embodiment 2

[0062] Add silicon ore and petroleum coke 4 times the molar amount of silicon ore into the reactor, heat it to about 1300°C, pass in argon gas and evacuate it for three times, then switch to chlorine gas and pass it into the reactor. During the reaction, keep the reaction system in micro Positive pressure state. Examination of the tail gas shows that the tail gas contains a large amount of silicon tetrachloride, other metal chlorides, CO, Cl 2 wait;

[0063] The tail gas undergoes a series of compression and cooling to separate the silicon tetrachloride, the chlorine gas returns to the chlorination reaction, and other non-condensable gases and residues go to the three wastes treatment process.

[0064] At a temperature of 550°C, H is introduced into silicon tetrachloride 2 And 1 / 3 times the silicon powder of the mole number of silicon tetrachloride (the reaction formula is 3SiCl 4 +2H 2 +Si=4SiHCl 3 ), hydrogenating silicon tetrachloride into trichlorosilane, after the hy...

Embodiment 3

[0068] Put silicon ore and petroleum coke twice the molar amount of silicon ore into the reactor, heat it to about 900°C, pass in argon gas and evacuate it for three times, then switch to chlorine gas and feed it into the reactor, and keep the reaction system in micro Positive pressure state. Examination of the tail gas shows that the tail gas contains a large amount of silicon tetrachloride, other metal chlorides, CO, Cl 2 wait;

[0069] The tail gas undergoes a series of compression and cooling to separate the silicon tetrachloride, the chlorine gas returns to the chlorination reaction, and other non-condensable gases and residues go to the three wastes treatment process.

[0070] Under the condition that the temperature is 600°C, hydrogen chloride gas and silicon powder with an equimolar number of silicon tetrachloride are introduced into silicon tetrachloride (the reaction formula is SiCl 4 +2HCl+Si=2SiHCl 3 ), hydrogenating silicon tetrachloride into trichlorosilane, a...

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Abstract

The invention provides a method for producing polysilicon. The method comprises: under the effect of a reducing agent, performing a chlorination reaction on silica ore and chlorine or hydrogen chloride to obtain silicon tetrachloride; performing a hydrogenation reaction on silicon tetrachloride to obtain trichlorosilane; and reducing trichlorosilane to obtain polysilicon. According to the method, silicon tetrachloride is obtained by performing a chlorination reaction on silica ore and chlorine or hydrogen chloride under the effect of the reducing agent; trichlorosilane is obtained by performing a hydrogenation reaction on silicon tetrachloride; and polysilicon is obtained by reducing trichlorosilane. Firstly, silica ore are directly taken as the raw material for preparation of polysilicon, and there is no need that quartz sand is subjected to a metallic silicon smelting process for preparation of industrial silicon and further for preparation of polysilicon, so that the industrial silicon smelting process which is high in energy consumption is avoided, and thus the energy consumption of the whole polysilicon production method is reduced. Secondly, the method is less in processes and simplified in technology, the off-gases produced in each process can be cycled and utilized, and thus cost is saved.

Description

technical field [0001] The invention relates to the field of semiconductors, in particular to a production method of polysilicon. Background technique [0002] Solar energy is a kind of green energy. The Green New Deal thought characterized by "low carbon" has made the development and utilization of solar energy an inevitable trend. As the basic material for converting solar energy into electric energy, polysilicon's production process is constantly changing, and its production technology is gradually developing towards green environmental protection and low energy consumption. [0003] The production process of polysilicon is complicated. At first, people mainly used metallurgical method, high-purity carbothermal reduction method or solid-state electromigration method. However, due to the low purity, high energy consumption, and large waste of raw materials produced by metallurgical methods, high-purity carbothermal reduction methods, and solid-state electromigration metho...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B33/035
Inventor 吴梅
Owner ZHEJIANG YUHUI SOLAR ENERGY SOURCE