A fully automatic online cold welding repair roll press technology

Abstract

The invention discloses a novel full-automatic online cold welding repairing process for roll squeezers. The novel full-automatic online cold welding repairing process is characterized by comprising steps of (1), pre-treating roll surfaces of cement squeeze rolls to remove fatigue layers, welding check rings at two ends of each roll surface and enabling the corresponding check rings and each roll surface to be located on the same curved surface; (2), checking the roll surfaces to determine whether cracks are formed on the roll surfaces or not, grinding crack positions of the roll surfaces to remove the cracks, and performing repair welding on pits until the pits are filled; (3), performing buildup welding on the roll surfaces by means of automatic open arc welding; (4), removing the check rings and grinding and leveling the roll surfaces. The novel full-automatic online cold welding repairing process has the advantages that the buildup welding repairing quality can be guaranteed, the rolls of the roll squeezers do not need to be detached, stress relieving measures such as heating and heat insulation are omitted in buildup welding procedures, accordingly, working procedures can be greatly simplified, the construction cost can be greatly reduced, and energy can be saved.

Description

technical field

[0001] The invention relates to the technical field of the cement industry, in particular to a repairing process of a cement extrusion roller of a roller press. Background technique

[0002] The roller press is a kind of high-efficiency, energy-saving and widely-used grinding equipment imported from abroad in the early 1990s. It is suitable for the grinding of cement raw materials and clinker. A pair of extrusion rollers squeezes materials 50~300t / h, 24h continuous work, the material bears a pressure of 100~300MPa between the two rollers, and the surface of the crushing roller is subject to periodic high-stress abrasive wear and fatigue damage. Therefore, the surfacing layer on the roller surface is required to have better abrasive wear resistance and higher hardness. Generally, the hardness is required to be above HRC55, and it has good toughness, so as to avoid severe wear or peeling of the roller surface. The long-term use of the roller press will serio...

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