LED encapsulation method

A technology of LED packaging and heat sink, applied in electrical components, circuits, semiconductor devices, etc., can solve the problems of low high voltage resistance, high packaging cost, poor heat dissipation effect, etc., to improve high voltage resistance performance, good heat dissipation effect, save energy The effect of de-manufacturing

Inactive Publication Date: 2014-01-29
广州荣基能亮节能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the packaging structure made by this packaging method, the heat diffuses to the heat sink through the narrow lamp bead pins and the insulating layer of the aluminum substrate, and finally diffuses into the air from the heat sink. The heat dissipation path is too long and narrow, and the heat dissipation effect is poor.
Moreover, because the production of lamp beads includes stamping of lamp bead brackets, bracket

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] First, the insulating material is directly screen-printed on the heat sink to form an insulating layer with a thickness of 0.01mm with a through hole, and then the LED chip is pasted on the heat sink exposed in the through hole of the insulating layer by using a die-bonding machine through a die-bonding adhesive. Put the LED chip and heat sink fixed with the die-bonding glue into the oven for the first baking. , using an ultrasonic friction wire bonding machine to connect the positive and negative electrodes of the LED chip fixed on the heat sink with an aluminum wire with a diameter of 20 μm to form a series or parallel connection, and weld the aluminum wire to the other side of the heat sink corresponding to the insulating layer to form a Electrical isolation, then mix silica gel and fluorescent powder evenly to make fluorescent glue, and control the color temperature of the fluorescent glue to 6500K. After preparing the fluorescent glue, use a dispenser to place the f...

Embodiment 2

[0040] First, the insulating material is directly screen-printed on the heat sink to form an insulating layer with a thickness of 0.1mm with a through hole, and then the LED chip is pasted on the heat sink exposed in the through hole of the insulating layer by using a die-bonding machine through a die-bonding adhesive. Put the LED chip and heat sink fixed with the crystal-bonding glue into the oven for the first baking, control the baking temperature at 120°C, and bake for 3.3 hours to solidify the crystal-bonding glue, and complete the first baking Finally, use an ultrasonic friction wire bonding machine to connect the positive and negative poles of the LED chip fixed on the heat sink with a gold wire with a diameter of 25 μm to form a series or parallel connection, and weld the aluminum wire to the other side of the heat sink corresponding to the insulating layer to Form electrical isolation, then mix silica gel and fluorescent powder evenly to make fluorescent glue, and cont...

Embodiment 3

[0042]First, the insulating material is directly screen-printed on the heat sink to form an insulating layer with a thickness of 0.2mm with a through hole, and then the LED chip is pasted on the heat sink exposed in the through hole of the insulating layer by using a die-bonding machine through a die-bonding adhesive. Put the LED chip and radiator fixed with the crystal-bonding glue into the oven for the first baking, control the baking temperature at 200°C, and bake for 0.5h to cure the crystal-bonding glue, and complete the first baking Finally, use an ultrasonic friction wire bonding machine to connect the positive and negative electrodes of the LED chips fixed on the heat sink with an alloy wire with a diameter of 30 μm to form a series or parallel connection, and weld the aluminum wire to the other side of the heat sink corresponding to the insulating layer to Form electrical isolation, then mix silica gel and fluorescent powder evenly to make fluorescent glue, and control...

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Abstract

The invention discloses an LED encapsulation method. The method comprises the following steps: fixing insulation materials onto a radiator to form an insulating layer, and reserving a plurality of through holes in the insulating layer so as to expose the radiator; adopting solid crystal glue to fix an LED wafer onto the exposed radiator on the insulating layer; placing the LED wafer fixed by the solid crystal glue and the radiator into an oven, and baking the LED wafer and the radiator so as to enable the solid crystal glue to be solidified; connecting the positive electrode and the negative electrode of the LED wafer fixed on the radiator through a guide line to form series connection or parallel connection; mixing silica gel and fluorescent powder to obtain fluorescent glue, controlling the color temperature of the fluorescent glue to be 2000K-8000K; pointing the fluorescent glue in the center of the LED wafer, and enabling the fluorescent glue to cover the through holes in the insulating layer; placing the radiator going through glue pointing into the oven for baking, and enabling the fluorescent glue to be solidified. The method simplifies encapsulation processes, is good in heat dissipating effect, and improves the high-pressure resisting performance of an LED encapsulation structure.

Description

technical field [0001] The invention relates to the field of LED packaging, in particular to an LED packaging method. Background technique [0002] With the development of LED chip technology and packaging technology, more and more LED products are used in the lighting field. Due to the characteristics of high luminous efficiency, energy saving and environmental protection, suitable dimming control, and no mercury and other pollutants, LEDs have become the successor to incandescent lamps. A new generation of lighting sources after traditional light sources such as fluorescent lamps and fluorescent lamps. Since LED is an electroluminescent semiconductor device, about 30% of the electric energy is converted into light when it emits light, and the remaining electric energy is converted into heat, and the temperature rise of LED caused by heat accumulation is the main cause of LED light decay. reason. Therefore, the heat dissipation performance of the LED chip is a crucial fac...

Claims

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Application Information

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IPC IPC(8): H01L33/48H01L33/64
CPCH01L33/005H01L33/64
Inventor 伍活民关俊明陈文锡
Owner 广州荣基能亮节能科技有限公司
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