This invention discloses a highly reliable, pressure-free, ultra-low
void ratio vacuum
eutectic bonding method for chips, belonging to the field of microelectronic packaging and micro-
assembly technology. The method includes the following steps: pre-treating the substrate to obtain a pre-substrate; picking up the
chip and aligning it on the solder pads of the pre-substrate, ensuring the solder completely covers the
chip's bonding surface, thus obtaining a bonding
assembly; placing the bonding
assembly into a vacuum eutectic furnace, and sequentially performing room-temperature
nitrogen low-pressure pulse purging and replacement, heating, pre-eutectic holding,
eutectic bonding, and
nitrogen gradient pressurization and cooling treatment to complete the bonding; wherein, during the
eutectic bonding process, vacuuming, micro-
positive pressure under-bonding combined with high-frequency micro-pulses are used for solder filling. This method solves the problems of high
void ratio, difficulty in controlling solder overflow,
chip thermal damage, and complex operation steps existing in current chip vacuum eutectic bonding processes.