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Technology for comprehensively recycling leaching residue in production of electrolytic manganese metal and manganese dioxide

A technology for electrolytic manganese dioxide and electrolytic manganese metal, which is applied in the improvement of process efficiency, application, ammonium sulfate and other directions, and can solve the problems of ecological environment damage, land occupation, loss of mineral resources, etc.

Active Publication Date: 2015-02-25
GUANGXI GUILIU CHEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2012, my country's electrolytic manganese production capacity reached 450,000 tons, the actual output reached 1.7 million tons, and the amount of electrolytic manganese slag was nearly 10 million tons. In addition to the accumulated electrolytic manganese slag of more than 60 million tons over the years, the accumulation will consume a large area land, causing serious damage to the ecological environment
A large amount of heavy metal ions, toxic elements, and ammonium salts in the slag yard will infiltrate into groundwater, rivers, and soil with the erosion of rainwater, which will not only lose mineral resources, but also occupy a large amount of land

Method used

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  • Technology for comprehensively recycling leaching residue in production of electrolytic manganese metal and manganese dioxide

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A process for comprehensive recovery and utilization of leached slag in the production of electrolytic manganese metal and electrolytic manganese dioxide, comprising the following steps:

[0038] (1) Mix the leaching slag and clear water according to the mass ratio of 1:10, then carry out countercurrent washing in the countercurrent drum washing machine, press filter after standing for 20 minutes, and obtain the washing liquid containing manganese sulfate and ammonium sulfate and the washing solution after washing Manganese slag;

[0039] (2) adding ammoniacal liquor to the washing liquid obtained, adding according to the washing liquid and ammonia water mass ratio is that the add-on of 1: 50 is that the mass concentration is 2% ammonia water, reaction temperature is 30 ℃, reacts 0.5 hour, then carries out solid-liquid separation, The swipe is detached;

[0040] (3) add milk of lime to the liquid after solid-liquid separation and react, and pressure is 30Pa, and reacti...

Embodiment 2

[0054] A process for comprehensive recovery and utilization of leached slag in the production of electrolytic manganese metal and electrolytic manganese dioxide, comprising the following steps:

[0055] (1) After mixing the leaching residue and clear water according to the mass ratio of 3:10, carry out countercurrent washing in the three-dimensional single-stage thickener, press filter after standing for 25 minutes, and obtain the washing liquid containing manganese sulfate and ammonium sulfate and the washing liquid Manganese slag;

[0056] (2) adding ammoniacal liquor to the washing liquid obtained, adding according to the washing liquid and ammoniacal liquor mass ratio is the add-on of 7: 50 and adding mass concentration is 2% ammoniacal liquor, reaction temperature is 50 ℃, reacts for 0.8 hour, then carries out solid-liquid separation, The swipe is detached;

[0057] (3) Add milk of lime to the liquid after solid-liquid separation to react, and the pressure is 80Pa, the r...

Embodiment 3

[0071] A process for comprehensive recovery and utilization of leached slag in the production of electrolytic manganese metal and electrolytic manganese dioxide, comprising the following steps:

[0072] (1) After mixing the leaching residue and clear water according to the mass ratio of 5:10, carry out countercurrent washing in the three-dimensional multistage thickener, press filter after standing for 35 minutes, and obtain the washing liquid containing manganese sulfate and ammonium sulfate and the washing liquid Manganese slag;

[0073] (2) Adding ammonium bicarbonate to the washing liquid obtained, adding according to the washing liquid and ammonium bicarbonate mass ratio is that the add-on of 10:50 mass concentration is 8% ammonium bicarbonate, and the reaction temperature is 100 ℃, reacts 1 hour, Then solid-liquid separation is carried out, and the punch is separated;

[0074] (3) Add milk of lime to the liquid after solid-liquid separation to react, and the pressure is...

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Abstract

The invention discloses a technology for comprehensively recycling a leaching residue in production of electrolytic manganese metal and manganese dioxide. The concrete technology comprises the following parts: recovery of manganese, ammonium sulfate, calcium sulfate and an ammonia gas, recovery of manganese-enriched ore, dihydrate gypsum, ferrum and sulfur cobalt nickel copper concentrate; crystal separation of ammonium sulfate, and preparation of composite fertilizer stock. By adopting the technology, a novel document technique is opened up for comprehensive recycling of the leaching residue produced in the process of producing electrolytic manganese metal and electrolytic manganese dioxide; not only can the ammonium sulfate, the ammonia gas, the ferromanganese ore concentrate, the sulfur cobalt nickel copper concentrate, the dihydrate gypsum, the quartz sand and the calcium sulfate be comprehensively recovered, but also associated products of the ammonia gas, the sulfuric acid, the manganese-enriched ore and the compound fertilizer stock can be prepared. Thus, comprehensive recycling of all components and zero emission are achieved.

Description

technical field [0001] The invention belongs to the technology of comprehensive utilization of waste slag, in particular to a method for comprehensive recycling and utilization of leached slag produced in the production process of electrolytic manganese and electrolytic manganese dioxide to achieve zero discharge. Background technique [0002] Most of the production enterprises of electrolytic manganese metal and manganese dioxide use manganese ore or pyrolusite as raw materials to produce metal manganese and electrolytic manganese dioxide through acid leaching. The process produces a large amount of leaching slag, which is generally in the form of black muddy paste. It dries to a green lump. At present, my country is the largest producer of electrolytic manganese in the world, accounting for 98.6% of the total global production. In 2012, my country's electrolytic manganese production capacity reached 450,000 tons, the actual output reached 1.7 million tons, and the amount ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B7/04C22B47/00C01F11/46C01C1/24C05F7/00
CPCY02A40/20Y02P10/20
Inventor 许雄新罗驰飞吴元花梁乐忠黄绍锋黄庆强
Owner GUANGXI GUILIU CHEM CO LTD
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