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Synthetic filter material, filter-paper-free metal-free synthetic filter element, manufacturing method of filter element, and filter

A technology of filter material and filter element, which is applied in the field of nylon skeleton synthetic filter element and its processing, to achieve the effects of prolonging the service life of engine oil, strong impact resistance, and optimizing maintenance effect

Inactive Publication Date: 2014-02-19
沃卡瑞(天津)贸易有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Generally, it is replaced every 5000-10000 kilometers. The paper filter is the main reason for this phenomenon. The existing magnetic filter and some simple synthetic environmental protection filter elements cannot solve this problem well.

Method used

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  • Synthetic filter material, filter-paper-free metal-free synthetic filter element, manufacturing method of filter element, and filter
  • Synthetic filter material, filter-paper-free metal-free synthetic filter element, manufacturing method of filter element, and filter
  • Synthetic filter material, filter-paper-free metal-free synthetic filter element, manufacturing method of filter element, and filter

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Embodiment Construction

[0025] Such as Figure 3 to Figure 9 As shown, the filter core body of the present invention includes a core body skeleton and a core body module (401). The core frame includes an inner core frame, an outer frame, and upper and lower end covers (101a, 101b). The inner skeleton of the core includes a cylindrical central tube (201) and blades (301) formed of modified nylon materials. The cylindrical central tube (201) is sintered at high temperature and 3 to 8 vertical blades (301) are integrated into a core body. Skeleton, each blade forms a 30-degree angle with the cylindrical central tube and equally divides the circumference. The number of blades is determined according to the filter size of different models. For example, the filter suitable for the gasoline engine Santana model has 3 blades, and the JX1023 filter suitable for diesel engines has 6 blades, and it can also have 8 sets of blades. combination. A 40 μm fiber mat (211) can be attached to the outer wall of the c...

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Abstract

The invention provides a synthetic filter material synthesized through inter-amalgamation and lamination of multi-fiber filter materials and wood or mineral particle filter materials, a filter element and manufacturing method thereof, and an oil filter matched with an internal combustion engine. The filter element is free of filter paper and a metal support frame, the filter element frame and the cover plates of the filter element are made of modified nylon materials, the whole sealed filter element is formed through ultrasonic welding, the filter material is filled between 3-8 groups of blades and the frame, and the filter element does not fracture and deform after 20,000 times of impact of pulse anti-fatigue detection under the pressure of 1.6MPa. The filter element is stable and solid in structure, high-temperature and high-pressure engine oil resistance of the filter element is enhanced, the synthetic material of the filter element can filter impurities such as metal abrasive dust and carbon powder generated during combustion of an engine and mixed into the engine oil, and gel gradually generated by the engine oil to the maximum extent, the plant particle filter materials of the filter element contain antioxidant which releases slowly and can perform oxidation-reduction on online engine oil, the replacement mileage of the lubricating engine oil and the oil filter is prolonged to 30,000-100,000 kilometers, and emission of harmful tail gas is reduced.

Description

technical field [0001] The invention relates to a filter material, in particular to a filter material which is synthesized into a filter material module by multiple fiber filter materials and particle filter materials and a processing method thereof. The invention relates to a filter element and a processing method thereof, in particular to a nylon frame synthetic filter element without filter paper and metal components using the filter material module and a processing method thereof. The invention relates to an engine oil filter for an internal combustion engine using lubricating oil as a lubricant, in particular to an engine oil filter using the filter element. Background technique [0002] As an important part of the internal combustion engine, the oil filter outside the engine plays a very important role in the lubrication system. It can remove the metal debris, carbon particles and glue gradually produced by the engine during the combustion process and mixed into the oi...

Claims

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Application Information

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IPC IPC(8): F01M11/03
Inventor 李宗泽钱永胜谷琦峰
Owner 沃卡瑞(天津)贸易有限公司
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