Novel process for producing manganese sulfate by combination of pyrogenic process and wet process

A manganese sulfate and new process technology, applied in manganese sulfate and other directions, can solve the problems of poor product quality indicators, high discharge of manganese sludge, low selling price, etc., and achieve the effects of good fluidity, good stability and little impact

Active Publication Date: 2014-05-07
DAXIN MANGANESE MINE BRANCH OF CITIC DAMENG MINING IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has the problems of poor product quality and low selling price.
In the "Technology Research on the Preparation of Manganese Sulfate by Roasting of Two Ores" published by Zhu Xianxu et al. on "Hunan Nonf

Method used

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  • Novel process for producing manganese sulfate by combination of pyrogenic process and wet process
  • Novel process for producing manganese sulfate by combination of pyrogenic process and wet process
  • Novel process for producing manganese sulfate by combination of pyrogenic process and wet process

Examples

Experimental program
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Effect test

Embodiment 1

[0036] A new process for producing manganese sulfate by fire method combined with wet method, the steps are as follows:

[0037] (1) Roasting reduced manganese powder: The raw material pyrolusite and anthracite powder are roasted at a weight ratio of 1:0.14, the roasting temperature is 850°C, and the roasting time is 6 hours to obtain roasted manganese powder, namely reduced manganese powder.

[0038] (2) Compound leaching: the secondary liquid and reduced manganese powder are mixed at a weight ratio of 2.8:1 to make a slurry, then 98% industrial sulfuric acid is added for chemical leaching, and pyrite is added to assist leaching. The amount of pyrite is roasted manganese powder 0.04 times the weight; heat the slurry at 92°C, react for 3 hours, and filter to obtain the primary slag and primary liquid after the reaction.

[0039] (3) Add pickling slag: the primary slag is mixed with water and tertiary liquid to make a slurry with a concentration of 23 degrees Baume, add 98% ind...

Embodiment 2

[0043] A new process for producing manganese sulfate by fire method combined with wet method, the steps are as follows:

[0044] (1) Roasting reduced manganese powder: The raw material pyrolusite and anthracite powder are roasted at a weight ratio of 1:0.15, the roasting temperature is 820°C, and the roasting time is 5 hours to obtain roasted manganese powder, namely reduced manganese powder.

[0045](2) Compound leaching: the secondary liquid and reduced manganese powder are mixed at a weight ratio of 3:1 to make a slurry, then 98% industrial sulfuric acid is added for compound leaching, and pyrite is added to assist leaching. The amount of pyrite is roasted manganese powder 0.03 times the weight; heat the slurry at 88°C, react for 3.5 hours, and filter to obtain the primary slag and primary liquid after the reaction.

[0046] (3) Add pickling slag: the primary slag is mixed with water and tertiary liquid to make a slurry with a concentration of 25 degrees Baume, add 98% indu...

Embodiment 3

[0050] A new process for producing manganese sulfate by fire method combined with wet method, the steps are as follows:

[0051] (1) Reduced manganese powder: The raw material pyrolusite and anthracite powder are roasted at a weight ratio of 1:0.16, the roasting temperature is 800°C, and the roasting time is 4.5 hours to obtain roasted manganese powder, namely reduced manganese powder.

[0052] (2) Compound leaching: the secondary liquid and reduced manganese powder are mixed at a weight ratio of 3.2:1 to make a slurry, then 98% industrial sulfuric acid is added for compound leaching, and pyrite is added to assist leaching. The amount of pyrite is the weight of roasted manganese powder 0.025 times of that, heat the slurry at 93°C, react for 4 hours, and obtain primary slag and primary liquid by filtration after the reaction.

[0053] (3) Add pickling slag: the primary slag is mixed with water and tertiary liquid to make a slurry with a concentration of 26 degrees Baume, add 98...

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Abstract

The invention discloses a novel process for producing manganese sulfate by combination of a pyrogenic process and a wet process. The novel process comprises the steps: (1), roasting with anthracite culm to obtain roasted manganese powder; (2), mixing the roasted manganese powder with a secondary solution and/or water for pulping, adding sulfuric acid, adding iron pyrite, performing a thermal reaction, filtering to obtain primary slag and a primary liquid; (3), pulping the primary slag by using water and/or third solution, adding sulfuric acid, adding iron pyrite, performing a thermal reaction, filtering to obtain secondary slag and a secondary liquid, rinsing and filtering the secondary slag to obtain third slag and a third liquid, discharging the third slag; and (4), removing iron from the primary liquid, removing heavy metals, standing, heating and concentrating and crystallizing, dewatering and drying to obtain the manganese sulfate. The novel process has the beneficial effects that (1), the content of full manganese in the manganese slag reaches below 4 percent, the content of tetravalent manganese slag reaches below 0.6 percent, the metal recovery rate reaches above 82 percent, and the mine consumption cost is low; and (2), the main content of a manganese sulfate product reaches above 98.5 percent, the content of a water insoluble is within 0.02 percent, the content of impurities is within 0.3 percent, and the content of heavy metal elements is within 6 ppm.

Description

technical field [0001] The invention relates to a production process of manganese sulfate, in particular to a new process for producing manganese sulfate by fire method combined with wet method. Background technique [0002] Manganese sulfate is a manganese salt product used in feed, fertilizer, paint drier, battery. At present, the production process of manganese sulfate mainly uses pyrolusite as the raw material. A leaching process, followed by oxidative iron removal, sulfide removal of heavy metals, filtration, static precipitation, solution heating and crystallization, centrifugal dehydration and drying, to obtain three grades of manganese sulfate products of industrial grade, feed grade or boutique grade, which are used for chemical fertilizers , feed, paint, pesticides and other fields. [0003] In recent years, most domestic manufacturers generally use fire or wet methods for production. However, the fire-based production of manganese sulfate has the problems of hig...

Claims

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Application Information

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IPC IPC(8): C01G45/10
Inventor 周明山江炤荣吕克强陈宏强陈发明方广盛谢彦刘春明明宪权黎贵亮李红华刘栋柱黄冠汉陈南雄吕振前黄世宝刘忠杰黄明胜梁敏韦婷婷
Owner DAXIN MANGANESE MINE BRANCH OF CITIC DAMENG MINING IND
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