Corn stalk epidermal fiber wood plastic board and production method thereof

A corn stalk and husk fiber technology is applied in the field of corn stalk husk fiber wood-plastic board and its production, which can solve the problems of reducing the production cost of wood-plastic board, and achieve the effects of preventing high-temperature coking, reducing production cost and ensuring quality

Active Publication Date: 2014-07-16
济南市阿波罗木塑复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there is no report on the use of corn stalk fiber in the production of wood-plastic panels and the method of reducing the production cost of wood-plastic panels

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] In the company, the production line of wood-plastic board is introduced, and the batch production equipment of corn straw husk fiber powder is developed by itself. Trial production of 1 ton of corn stalk fiber wood-plastic flooring. Each raw material is weighed according to the following weight percentage:

[0039] HDPE 25%; 250kg

[0040] Corn husk fiber powder 32.5%; 325 kg

[0041] Wood flour 27.5%; 275 kg

[0042] Nano calcium carbonate 11%; 110 kg

[0043] Stearic acid 1.2%; 12 kg

[0044] 2,6-di-tert-butyl-4-methylphenol 1.8% 18 kg

[0045] Ethanol 0.7%; 7 kg

[0046] Silane coupling agent 0.3%. 3kg

[0047] The preparation of the corn stalk fiber powder, first remove the root of the corn stalk and the part above the corn cob, and then send it into a special fully sealed rotating cylinder, and rub it in the fully sealed rotating cylinder to remove the corn stalks. The corn leaves are then blown into the absorption cylinder by the blower; the corn sta...

Embodiment 2

[0053] In the company, the production line of wood-plastic board is introduced, and the batch production equipment of corn straw husk fiber powder is developed by itself. Trial production of 1 ton corn straw fiber wood plastic square pipe. Each raw material is weighed according to the following weight percentages,

[0054] HDPE 28%; 280kg

[0055] Corn husk fiber powder 29%; 290kg

[0056] Wood flour 29.5%; 295 kg

[0057] Nano calcium carbonate 10%; 100 kg

[0058] Polyethylene wax 2%; 20kg

[0059] Tris-(2,4-tert-butylphenyl)phosphite 0.4% 4kg

[0060] Ethanol 1%; 10kg

[0061] Titanate coupling agent 0.1%. 1kg

[0062] The preparation of described corn husk fiber powder is with embodiment 1.

[0063] Its production steps are: one, prepare square tube die head: die head comprises square mold core and square sleeve pipe, and the section side length of square mold core is 40cm, and the inner chamber section side length of square sleeve pipe is 44cm, and square mo...

Embodiment 3

[0068] In the company, the production line of wood-plastic board is introduced, and the batch production equipment of corn straw husk fiber powder is developed by itself. Trial production of 1 ton of corn stalk fiber wood-plastic flooring. Each raw material is weighed according to the following weight percentages,

[0069] HDPE 23.6%; 236kg

[0070] Corn husk fiber powder 35%; 350kg

[0071] Wood flour 25%; 250kg

[0072] Nano calcium carbonate 12%; 120 kg

[0073] Polyethylene wax 0.4%; 4kg

[0074] Tris-(2,4-tert-butylphenyl)phosphite 3% 30kg

[0075] Ethanol 0.5%; 5kg

[0076] Titanate coupling agent 0.5%. 5kg

[0077] The preparation of described corn husk fiber powder is with embodiment 1.

[0078] Its production steps are with embodiment 1.

[0079] After finishing inspection and acceptance, the qualified rate is 94%, and it is put into storage.

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Abstract

The invention discloses a corn stalk epidermal fiber wood plastic board and a production method thereof. The board is characterized by being prepared from the following raw materials by weight percent: high density polyethylene, corn stalk epidermal fiber powder, wood powder, nano calcium carbonate, a lubricant, an antioxidant, a solvent and a coupling agent through steps of preparing a die head of the board, extruding by a double-screw extruder, shaping under pressure, and finishing and checking. According to the corn stalk epidermal fiber wood plastic board and the production method thereof, most sugar of the corn stalk is removed, the epidermal fiber powder is degreased, the corn stalk epidermal fiber powder is adopted for volume production, so that the corn stalk epidermal fiber powder does not lower the production quality of the wood plastic board when being added into the wood plastic board, but can greatly lower the production cost of the wood plastic board; furthermore, the production method fully uses local corn stalk resource, thus having both business economic benefits and social benefits; the corn stalk epidermal fiber powder is separately degreased at low temperature, and then is mixed and extruded rapidly in short time, so that the quality of the molded board is guaranteed.

Description

[0001] technical field [0002] The present invention relates to a kind of wood-plastic board and the improvement of its production method, specifically a kind of corn straw fiber wood-plastic board which can not only reduce the production cost of wood-plastic board, but also can make full use of local corn straw resources and its production method. Background technique [0003] Wood-plastic panels have good elasticity, and have the same compressive and bending mechanical properties as hardwoods. The hardness is 2-5 times that of wood. Long; by adding additives, it can also be anti-aging, anti-static, and flame-retardant. Therefore, wood-plastic panels have been widely used. The current main raw materials of wood-plastic panels are: 50% wood powder, 25-30% high-density polyethylene, and 10% nano-calcium oxide. Due to the high proportion of wood powder added to this wood-plastic board, the processing cost is high. In order to reduce the amount of wood powder, it can be kn...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L97/02C08L23/06C08K3/26C08K5/13C08K5/526
Inventor 赵振岳刘鑫孙刚高中江周立强
Owner 济南市阿波罗木塑复合材料有限公司
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