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Solid/liquid composite double solidification continuous casting forming equipment and method for coating material

A cladding material and forming equipment technology, which is applied to the continuous casting of cladding materials whose melting point of the cladding layer metal is lower than that of the core metal, and the cladding material solid/liquid composite double solidification continuous casting forming equipment field, which can solve the problem of interface The thickness of the diffusion layer and the quality of the interface are difficult to control the thickness of the cladding layer metal, the quality and performance of the cladding material are difficult to meet the high standard requirements for use, and the uniformity and stability of the cladding layer metal thickness is difficult to guarantee, etc., to achieve convenient operation and maintenance and simple structure , the effect of easy replacement

Active Publication Date: 2016-01-20
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the cladding material is formed by hot-dip plating, the core material needs to be preheated to a certain high temperature in advance, and the core material will be immersed in the cladding metal melt for a long time. It is more likely to be excessively corroded, the thickness of the interface diffusion layer of the cladding material, the interface quality (such as easy to generate intermetallic compounds, etc.) and the thickness of the cladding layer metal are difficult to control, and the thickness uniformity and stability of the cladding layer metal are difficult to guarantee , the surface quality of the cladding layer metal is poor, and at the same time, the equipment is complicated, the investment is large, the technology is difficult, and the production cost is high
[0006] Some other composite casting methods are being developed that use the cladding metal melt to continuously clad the formed solid core material (such as horizontal continuous casting cladding, down-drawing continuous casting cladding, net-shape casting and rolling). Coating method) also has various problems, mainly including that the core material must be heated in advance, the process is long, the investment in anti-oxidation of the core material is large, the required supporting facilities are many, the equipment is complicated, the operation is cumbersome, the energy consumption is large, and the production cost is high. , or the core material needs to pass through the cladding metal melt that has been heated all the time, the surface of the core material is easy to be excessively eroded, the metal elements of the core material are easy to diffuse into the cladding metal melt to cause pollution, the quality and performance of the cladding material Difficult to meet high standard use requirements, etc.

Method used

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  • Solid/liquid composite double solidification continuous casting forming equipment and method for coating material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The core material is a CuNi44Mn1 cupronickel rod with a diameter of 8mm, and a copper-clad cupronickel composite rod with a pure copper thickness of 1mm in the cladding layer is formed by continuous casting.

[0041] Under the condition of argon protection, heat and keep the clad pure copper melt in the crucible (5) to 1130°C through the heater (6); start the traction mechanism (11) to make the CuNi44Mn1 cupronickel rod pass through the core material The guiding and positioning device (2) and the core protection device (3) start to move towards the direction of the dummy, and at the same time, the side of the head end of the dummy rod (13) leaves the position of the draft tube (7); then the cladding in the crucible (5) The first layer of pure copper melt flows from the bottom of the crucible (5) through the draft tube (7) into the reverse solidifier (9), through the high temperature cladding layer of pure copper melt and the non-preheated CuNi44Mn1 cupronickel rod in the...

Embodiment 2

[0043] The core material is a 304 stainless steel pipe with a diameter of 6mm and a wall thickness of 1mm, and a copper-clad stainless steel composite pipe with a cladding layer of pure copper with a thickness of 0.75mm.

[0044] Under air conditions, the cladding layer pure copper melt in the crucible (5) is heated and kept warm to 1150°C by the heater (6); during the continuous casting process, the core material protection device (3) and 304 stainless steel The pipe is continuously filled with argon; the traction mechanism (11) is started, so that the 304 stainless steel pipe starts to move towards the dummy bar through the core material guide and positioning device (2) and the core material protection device (3), and the dummy bar (13 ) side of the head end away from the position of the draft tube (7); then the cladding pure copper melt in the crucible (5) flows from the bottom of the crucible (5) through the draft tube (7) into the reverse solidifier (9) , through the cont...

Embodiment 3

[0046] The core material is a pure copper wire with a diameter of 2mm, and a silver-clad copper composite wire with a cladding layer of pure silver with a thickness of 0.2mm is formed by continuous casting.

[0047] Under the condition of nitrogen protection, the cladding layer pure silver melt in the crucible (5) is heated and kept warm to 1000°C by the heater (6); the core material protection device (3) is continuously filled with Inject nitrogen; start the traction mechanism (11), so that the pure copper wire starts to move towards the dummy ingot through the core material guiding and positioning device (2) and core material protection device (3), and at the same time, the side of the head end of the dummy bar (13) leaves position of the draft tube (7); then the coated pure silver melt in the crucible (5) flows from the bottom of the crucible (5) through the draft tube (7) into the reverse solidifier (9), and passes through the high-temperature cladding The contact between ...

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Abstract

The invention belongs to the technical field of clad material continuous casting, in particular to clad material solid / liquid composite dual-solidification continuous casting and forming equipment and method. The clad material solid / liquid composite dual-solidification continuous casting and forming equipment and method are characterized in that inversion solidification and forward solidification continuous casting and forming are combined, the measures that core materials are not heated in advance, an inversion solidification device with small capacity is designed, the core materials are prevented from penetrating through clad layer melt metal for a long time, the melt metal flows out from the bottom of a crucible by relying on self-weight, and the size of the inversion solidification device and the size of a water-cooled crystallizer are controlled effectively are taken, the high quality clad materials of needed shapes and sizes are formed through continuous casting, and the equipment and the method are especially suitable for continuous casting forming of the high quality clad materials with the melting point of the clad layer metal lower than that of the core material metal. The equipment and method have the advantages that the equipment is simple in structure, parts are easy to replace, operation and maintenance are convenient to carry out, layout is reasonable and compact, investment is small, industrialized application and popularization are facilitated, the procedure of the forming process is short, energy is saved, environment is protected, cost is low, the combination freedom of the clad layer metal and the core material metal is large, and the prepared clad materials are good in quality and performance.

Description

technical field [0001] The invention belongs to the technical field of continuous casting of cladding materials, in particular to a solid / liquid composite double solidification continuous casting forming equipment and method for cladding materials, and is especially suitable for cladding materials whose melting point of cladding layer metal is lower than that of core material metal. cast into shape. technical background [0002] The cladding material is a composite material that coats a layer of dissimilar metals on the core material. It has the advantages of both the cladding metal and the core material metal. It not only has excellent comprehensive performance, but also greatly reduces the amount of precious metals used and reduces the cost. Therefore, it is widely used in the fields of aerospace, energy and environmental protection, construction machinery, petrochemical industry, transportation, electronic information, national defense and military industry, and daily lif...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/041B22D19/16
Inventor 刘雪峰伍伟玉谢建新
Owner UNIV OF SCI & TECH BEIJING
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