A kind of preparation method of silicon carbide powder as organic composite material reinforcement

A composite material and silicon carbide powder technology, which is applied in the field of silicon carbide powder preparation, can solve the problems of inability to fill organic composite materials, fail to realize industrialization, and small thermal expansion coefficient, and achieves effective utilization, improved affinity, and dispersion. Excellent performance

Active Publication Date: 2016-08-24
PINGDINGSHAN YICHENG NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, organic composite materials are widely used, but due to their poor wear resistance and poor thermal conductivity, some organic composite industrial products have strict requirements for these two indicators. In order to further enhance the performance of the material, adding appropriate Reinforcement is imperative
Silicon carbide has excellent properties such as strong oxidation resistance, good wear resistance, high hardness, good thermal stability, high temperature strength, small thermal expansion coefficient, high thermal conductivity, thermal shock resistance and chemical corrosion resistance, etc., but silicon carbide belongs to inorganic Non-metallic materials, the molecular structure is ionic bond crystal, which has good hydrophilicity and cannot be well filled in organic composite materials. It needs special modification treatment to better combine with organic composite materials to achieve The purpose of enhancing organic composites
There are many researches on the hydrophobicity of silicon carbide at home and abroad, such as filling polymers, surface coating, polymer joint technology and other methods. These methods are mostly used in the preparation of silicon carbide ceramics, and basically have not been industrialized, and the cost is very expensive. , how to carry out hydrophobic treatment on silicon carbide, and find a method for large-scale industrial production, so that it can be applied in composite materials is a research direction we are concerned about

Method used

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Effect test

preparation example Construction

[0016] A method for preparing silicon carbide powder as an organic composite material reinforcement, characterized in that: comprising the following steps:

[0017] Step 1. Take SiC powder raw material with SiC content greater than or equal to 97% and median particle size D50 of 2.5-3.5 μm, send it into a ball mill for shaping treatment for 30-40 minutes, take it out, and set aside;

[0018] Step 2. Pickling and purifying the silicon carbide powder processed in step 1 with sulfuric acid. The density of sulfuric acid is 1.5-1.8. The amount of sulfuric acid added is 4% of the weight of the powder. After 2 hours of pickling and purification treatment, lead out the sulfuric acid solution , the powder is washed 5-7 times with ultrapure water, dried after washing, and purified silicon carbide is obtained, which is set aside;

[0019] Step 3, mix the purified silicon carbide obtained in step 2 with ultrapure water in a ratio of 2:3 by weight, stir evenly and add NaOH solution with a ...

Embodiment 1

[0027] A method for preparing silicon carbide powder as an organic composite material reinforcement, characterized in that: comprising the following steps:

[0028] Step 1. Take SiC powder raw materials with SiC content greater than or equal to 97.5% and median particle size D50 of 3.42 μm, and send them into a ball mill for shaping treatment for 30 minutes. The length-to-diameter ratio of the ball mill is less than 2, take it out, and set aside;

[0029] Step 2. The silicon carbide powder processed in step 1 is pickled and purified with sulfuric acid. The density of sulfuric acid is 1.5. The amount of sulfuric acid added is 4% of the powder weight. The body was washed 5 times with ultrapure water with a conductivity of 0.1, dried after washing, and purified silicon carbide was obtained for subsequent use;

[0030] Step 3. Mix the purified silicon carbide obtained in step 2 with ultrapure water in a ratio of 2:3 by weight. The conductivity of the ultrapure water is 1. After st...

Embodiment 2

[0035] A method for preparing silicon carbide powder as an organic composite material reinforcement, characterized in that: comprising the following steps:

[0036] Step 1. Take SiC powder raw materials with SiC content greater than or equal to 97.8% and median particle size D50 of 3.05 μm, and send them into a ball mill for shaping treatment for 40 minutes. The length-to-diameter ratio of the ball mill is less than 2, take it out, and set aside;

[0037] Step 2. The silicon carbide powder processed in step 1 is pickled and purified with sulfuric acid. The density of sulfuric acid is 1.8. The amount of sulfuric acid added is 4% of the weight of the powder. After 2 hours of pickling and purification treatment, the sulfuric acid solution is extracted, and the powder is The body was washed 7 times with ultra-pure water with a conductivity of 0.1, dried after washing to obtain purified silicon carbide, and set aside;

[0038] Step 3, mix the purified silicon carbide obtained in st...

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PUM

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Abstract

The invention discloses a method for preparing silicon carbide powder as an organic composite material reinforcement, which comprises the following steps: step 1, taking the raw material of silicon carbide powder, sending it into a ball mill for shaping treatment; step 2, taking the shaped silicon carbide powder The silicon carbide powder is purified by acid washing with sulfuric acid, then washed with ultrapure water, and dried to obtain purified silicon carbide; step 3, mix the purified silicon carbide with ultrapure water, and add NaOH solution to obtain alkaline Silicon carbide slurry; step 4, add hydrophobic agent to the alkaline silicon carbide slurry, stir, place in an oven to dry, pass through a mesh screen, and continuously add to the sieved silicon carbide powder during the sieving process The strengthening agent is sprayed and dried evenly to obtain the silicon carbide powder used for the reinforcement of the organic composite material. The invention can effectively improve the affinity between the silicon carbide powder and the organic composite material, improve the compatibility and dispersibility during filling, improve the comprehensive performance of the product, and has simple process and easy control.

Description

technical field [0001] The invention relates to a method for preparing silicon carbide powder, in particular to a method for preparing silicon carbide powder as an organic composite reinforcement. Background technique [0002] At present, organic composite materials are widely used, but due to their poor wear resistance and poor thermal conductivity, some organic composite industrial products have strict requirements for these two indicators. In order to further enhance the performance of the material, adding appropriate Reinforcement materials are imperative. Silicon carbide has excellent properties such as strong oxidation resistance, good wear resistance, high hardness, good thermal stability, high temperature strength, small thermal expansion coefficient, high thermal conductivity, thermal shock resistance and chemical corrosion resistance, etc., but silicon carbide belongs to inorganic Non-metallic materials, the molecular structure is ionic bond crystal, which has go...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B31/36
Inventor 孙毅梁贵振梁西正杨正宏夏军张强刘创
Owner PINGDINGSHAN YICHENG NEW MATERIAL
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