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Online fusion production method of manganese-silicon alloy powder

A technology of manganese-silicon alloy and production method, which is applied in the production field of on-line molten manganese-silicon alloy powder, can solve problems such as difficulty in popularization and application, and achieve the effects of improving recycling rate, increasing power consumption, and accelerating cooling speed.

Active Publication Date: 2015-01-28
四川川投峨眉铁合金(集团)有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is cold-pressed into balls on a high-pressure ball-forming production line by adding a binder, and then it can be made into alloy balls for sale after being thermally consolidated with drying equipment. However, most steel enterprise customers still do not Willing to accept the use, at present, this kind of alloy ball product is difficult to be popularized and applied in the market for a while

Method used

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  • Online fusion production method of manganese-silicon alloy powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A production method of on-line molten manganese-silicon alloy powder, which is carried out in the following steps successively:

[0029] ①. Recycling powder

[0030] In the crushing workshop, the manganese-silicon alloy powder produced by crushing the manganese-silicon alloy ingot with a diagonal size of ≤10mm is collected, cleaned and concentrated for recycling, and the recovered manganese-silicon alloy powder is transferred to the smelting and casting workshop for online melting raw materials.

[0031] ②. Bottom casting

[0032] Five ingot molds are set up in the smelting and casting workshop, and 10 tons of molten manganese-silicon alloy qualified by 16500kvA electric furnace are put into the ladle in liquid state. It is estimated that each ingot mold will cast about 2 tons of manganese-silicon alloy ingot on average. The trolley moves the molten iron ladle to the top of each ingot mould, and pours 650kg of manganese-silicon alloy molten iron into each of the five ...

Embodiment 2

[0044] A production method for on-line molten manganese-silicon alloy powder, which is carried out in the manner described in Embodiment 1 after the step of "①. Recovering powder" is operated, and then proceeds according to the following steps:

[0045] ②. Bottom casting

[0046]Eight ingot molds are set up in the smelting and casting workshop, and 16 tons of molten manganese-silicon alloy smelted by a 25,000kvA electric furnace are put into the ladle in a liquid state. It is estimated that each ingot mold will cast about 2 tons of manganese-silicon alloy ingots on average. The trolley moves the molten iron ladle to the top of each ingot mold one by one, and pours 800kg of manganese-silicon alloy molten iron into the eight ingot molds one by one in turn to complete the bottom casting operation.

[0047] ③. Powder melting

[0048] Add the manganese-silicon alloy powder one by one with a steel spade into the eight ingot molds that have been bottom-cast. The weight of the mangan...

Embodiment 3

[0053] A production method for on-line molten manganese-silicon alloy powder, which is carried out in the manner described in Embodiment 1 after the step of "①. Recovering powder" is operated, and then proceeds according to the following steps:

[0054] ②. Bottom casting

[0055] Five ingot molds are set up in the smelting and casting workshop, and 10 tons of molten manganese-silicon alloy qualified by 16500kvA electric furnace is put into the ladle in a liquid state, and the trolley is operated to move the ladle to the top of each ingot mold one by one in turn. 450kg of manganese-silicon alloy molten iron is poured into each of the five ingot moulds, and the bottom casting operation is completed.

[0056] ③. Add half of the powder

[0057] Add the manganese-silicon alloy powder one by one with a steel shovel into the five ingot molds that have been cast at the bottom layer one by one. The weight of the manganese-silicon alloy powder added to each ingot mold is 80kg. Stir, s...

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Abstract

The invention discloses an online fusion production method of a manganese-silicon alloy powder. The method comprises steps of powder recovery, bottom pouring, powder addition and fusing, cover casting, stirring and fusing, iron fetching and mold stripping, transfer and crushing and the like. The method is remarkably characterized in that during the manganese-silicon alloy casting process, molten iron is poured by fractional ''bottom pouring'' and ''cover casting'' and an alloyed powder is added into an ingot mould to carry out heat exchange; and then, the alloyed powder is fused by heat absorption and fused in the molten iron, and an alloy ingot is prepared after condensation. On the precondition of not increasing power consumption, heat of the high-temperature molten iron is utilized to carry out online fusion treatment on the alloyed powder generated by crushing of an ingot. Meanwhile, the time of molten iron condensation and ingot formation can obviously be accelerated, and production operation time can be shortened. The method provided by the invention has obviously effects of enhancing recycling rate of the main element Mn, improving the condition of chemical composition segregation and further raising product quality. When popularized and applied in the manufacturing industry of Mn alloys, the method has social effects of saving energy, reducing emission and protecting the environment as well as great economic benefit.

Description

technical field [0001] The invention relates to a production method for on-line molten manganese-silicon alloy powder, which adopts the method of on-line melting and recovery of manganese-silicon alloy powder in the premise of not increasing energy consumption, which can minimize the manganese element due to furnace The volatile heat loss of internal smelting and the physical loss caused by flying powder particles have obvious effects on energy saving, consumption reduction, effective utilization of manganese resources, and reduction of comprehensive production costs of manganese-silicon alloys. Background technique [0002] In the manganese alloy production industry, the amount of powder produced by crushing and processing manganese-silicon alloy ingots varies according to the difference in crushing and processing methods. According to production statistics: the powder rate of particle size ≤ 10mm is usually 6-15 %between. Manganese-silicon alloy powder is characterized by...

Claims

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Application Information

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IPC IPC(8): C22C22/00B22D7/00
Inventor 唐华应郑再春唐先庆郑惠丽李科
Owner 四川川投峨眉铁合金(集团)有限责任公司
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