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Method for preparing organic fertilizer from sugar mill mud

A sugar filter mud and organic fertilizer technology, applied in the direction of organic fertilizer, sewage/sludge fertilizer, application, etc., can solve the problems of secondary environmental pollution, low fermentation maturity, and difficult dry materials, etc., to solve secondary Effects of Environmental Pollution

Active Publication Date: 2015-04-08
广西田东力源宝科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, various existing technologies basically adopt the common trough type or strip stack type in the fermentation process, which have not achieved ideal results, mainly reflected in: first, it is easy to produce serious odor, resulting in serious secondary environmental pollution The problem is that it cannot meet the requirements of environmental protection; the second is that the fermentation efficiency is low and the cycle is too long, usually 50-60 days, or even 70-80 days, and the utilization rate of the site is not high; The fertilizer efficiency is not good, and the product is not recognized by the market; fourth, the production process basically needs to rely on the secondary drying process of drying, and the production cost is high; fifth, the production process needs to add a large amount of other dry materials, and these dry materials are difficult to produce. Guaranteed supply in large quantities, making production more difficult
The main reason is that the filter mud fermentation materials are piled up thicker in tank fermentation or strip-stack fermentation, generally between 1 and 2m. Due to the above-mentioned characteristics of the filter mud and the weight of the filter mud, the stockpile The air permeability inside is very poor. Because it is aerobic fermentation, the air permeability in the stockpile directly determines the state of fermentation. Therefore, only the materials within the thickness range of 200-300mm on the surface are in a good aerobic fermentation state in the stockpile. , and the lower the aerobic fermentation state is, the worse it is. The anaerobic fermentation is basically carried out, so the fermentation process produces serious odor, and the fermentation cycle is very long. In order to obtain a certain yield, the fermentation can only be completed when the fermentation is not completed. Fermentation is artificially terminated when the maturity of the material is still relatively low and the moisture content is still high, the nutrient conversion is not sufficient, and it needs to rely on secondary drying

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030]The method for preparing organic fertilizer with sugar filter mud of the present invention is as follows: the sugar filter mud with a weight ratio of 90% and a moisture content of 70% and bagasse with a weight ratio of 10% and a moisture content of 45% are mixed into a moisture content 67.5% of the filter sludge fermentation material is then placed on a set of dynamic three-dimensional fermentation equipment consisting of 5 groups in the horizontal direction, 15 layers in the vertical direction, and a belt conveyor with a belt width of 4m for dynamic aerobic fermentation. Fermented for 15 days, converted into decomposed organic material with a moisture content of 40%, and then directly used as organic fertilizer; during the fermentation process, microorganisms were used to inoculate naturally; the layer thickness of the filter sludge fermentation material on the belt conveyor belt is 350mm . Its production steps are as follows:

[0031] (1) Put bagasse in the filter mud...

Embodiment 2

[0036] The method for preparing organic fertilizer with sugar filter mud of the present invention is as follows: be 85% by weight ratio, be that the sugar factory filter mud of 70% moisture content, be 10% by weight ratio, be the bagasse of 45% moisture content and weight ratio of 5% bran with a moisture content of 12% is blended into a filter sludge fermentation material with a moisture content of 64.6%, and then placed in a set of 10 groups in the horizontal direction, 12 layers in the vertical direction, and a conveyor belt width of 4m. Dynamic aerobic fermentation is carried out on the dynamic three-dimensional fermentation equipment composed of conveyors for 12 days, and it is converted into decomposed organic material with a moisture content of 38% and then directly used as organic fertilizer for application; during the fermentation process, microorganisms are used to inoculate naturally; The thickness of the material layer laid on the conveyor belt of the belt conveyor i...

Embodiment 3

[0042] The method for preparing organic fertilizer by using sugar filter mud of the present invention is as follows: sugar filter mud with a weight ratio of 91% and a moisture content of 70%, bagasse with a weight ratio of 2% and a moisture content of 10% and a weight ratio of 7 %, cassava distiller's grains with a moisture content of 10% are blended into a filter mud fermentation material with a moisture content of 64.6%, and then placed in a set of 5 groups in the horizontal direction, 12 layers in the vertical direction, and a conveyor belt width of 4m. Dynamic aerobic fermentation is carried out on the dynamic three-dimensional fermentation equipment composed of conveyors for 12 days, and it is converted into decomposed organic material with a moisture content of 35% and then directly used as organic fertilizer; during the fermentation process, microorganisms are used to inoculate naturally; The thickness of the material layer laid on the conveyor belt of the belt conveyor ...

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Abstract

The invention provides a method for preparing an organic fertilizer from sugar mill mud. The method comprises the following steps: blending a certain proportion by weight of sugar mill mud having the moisture content of 60%-80% and a certain proportion by weight of adjusting material having the moisture content of 10%-70% to obtain a mud fermentation material having the moisture content of 50%-75%; next, putting the mud fermentation material on a three-dimensional fermentation apparatus composed of 2-40 layers and 2-40 groups of belt conveyors in the horizontal direction for dynamic aerobic fermentation, and after the mud fermentation material is converted into a decomposed organic material, directly applying the mud fermentation material as an organic fertilizer or an organic raw material for producing organic fertilizer products. According to the method, the sugar mill mud and bagasse can be effectively utilized, the fermentation effect is good, the floor area is small, and meanwhile, secondary pollution generated by stink can be avoided and the purposes of high efficiency and environmental friendliness are achieved.

Description

technical field [0001] The invention belongs to the technical field of fertilizer preparation, and in particular relates to a method for preparing organic fertilizers by using sugar filter mud, bagasse and other industrial and agricultural organic wastes to prepare organic fertilizers with high efficiency, energy saving and environmental protection. Background technique [0002] In the production and processing process of sugarcane sugar enterprises in southern my country, a large amount of organic waste such as bagasse and filter mud will be produced. Among them, the production of bagasse is about 20% of the sugarcane crushed amount, and the filter mud is about 3.5%. According to the data released by the relevant management departments, the annual sugarcane output in several major sugarcane producing areas such as Guangxi, Guangdong, Yunnan and Hainan in southern my country is about 90 million tons, and about 18 million tons of bagasse are produced every year after sugar ext...

Claims

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Application Information

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IPC IPC(8): C05F7/00
CPCY02A40/20
Inventor 邓秀泉
Owner 广西田东力源宝科技有限公司
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