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Washing process for denim garment

A technology of water washing treatment and ready-made garments, applied in fiber treatment, biochemical fiber treatment, dry-cleaning fiber products, etc., can solve the problems of high sewage COD/BOD, increased pressure of wastewater treatment, conjunctiva, bronchitis, etc., and achieve low sewage COD, Relieve the storage pressure and the effect of small dosage

Active Publication Date: 2015-04-22
FIBER CHEM BIOLOGICAL CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, sodium metabisulfite is widely used as a reducing agent in the washing process, but this product has many shortcomings and hazards: (1) It will produce a large amount of pungent gas during neutralization and reduction, which seriously pollutes the air quality in the working environment; (2) It has obvious stimulating effect on skin and mucous membranes, can cause symptoms of conjunctiva and bronchitis, and direct skin contact can cause burns; (3) Excessive dosage results in high storage pressure and is prone to moisture; (4) Due to excessive dosage, it cannot remove the bleaching solution The color needs to be washed with a large amount of water, resulting in an increase in the pressure of wastewater treatment; (5) a large amount of use will lead to high COD / BOD in sewage

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A kind of washing process of jeans, the method comprises the following process steps:

[0032] ⑴The jeans are hand-sanded according to the design requirements, hand-wiped and rubbed;

[0033] (2) Control the bath ratio to 1:10, desizing the jeans with amylase 1g / L at a temperature of 50°C for 30 minutes;

[0034] (3) Drain the liquid after desizing, then enter the water for fermentation washing according to the bath ratio of 1:10, use 1.5g / L neutral enzyme powder at a temperature of 45°C, ferment wash for 30 minutes, and then drain the liquid;

[0035] (4) Then wash with water for 5 minutes; wash twice;

[0036] (5) Spin and dehydrate the cleaned fabric at 3000rpm for 15 minutes, then dry it at 80°C for 30 minutes, and spray it with monkey after dehydration and drying;

[0037] ⑹ Configure Maliu water: dissolve 10g of potassium permanganate with water, then add 10g of phosphoric acid, stir evenly for later use, 10g / L of potassium permanganate and 10g / L of phosphoric a...

Embodiment 2

[0044] A kind of washing process of jeans, the method comprises the following process steps:

[0045] ⑴The jeans are hand-sanded according to the design requirements, hand-wiped cat whiskers and rubbed

[0046] (2) Control the bath ratio to 1:10, desizing the jeans with 1.5g / L amylase at a temperature of 60°C for 20 minutes;

[0047] (3) Drain the liquid after desizing, then enter the water for fermentation washing according to the bath ratio of 1:10, use 1.5g / L neutral enzyme powder at a temperature of 50°C, ferment wash for 45 minutes, and then drain the liquid;

[0048] (4) Then wash with water for 5 minutes; wash twice

[0049] (5) Rotate and dehydrate the cleaned fabric at 3500rpm for 15 minutes, then dry it at 80°C for 30 minutes, and spray it with monkeys after dehydration and drying;

[0050] ⑹ Configure Maliu water: dissolve 30g of potassium permanganate with water, then add 30g of phosphoric acid, stir evenly for later use, 30g / L of potassium permanganate and 30g / L...

Embodiment 3

[0057] A kind of washing process of jeans, the method comprises the following process steps:

[0058] ⑴The jeans are hand-sanded according to the design requirements, hand-wiped cat whiskers and rubbed

[0059] (2) Control the bath ratio to 1:10, desizing the jeans with amylase 3g / L at a temperature of 60°C for 20 minutes;

[0060] (3) Drain the liquid after desizing, and then enter the water for fermentation washing according to the bath ratio of 1:10, use 2g / L neutral enzyme powder at a temperature of 50°C, ferment wash for 45 minutes, and then drain the liquid;

[0061] (4) Then wash with water for 5 minutes; wash twice

[0062] (5) Rotate and dehydrate the cleaned fabric at 3500rpm for 10 minutes, then dry it at 80°C for 45 minutes, and spray it with monkeys after dehydration and drying;

[0063] ⑹ Configure Maliu water: dissolve 50g of potassium permanganate with water, then add 50g of phosphoric acid, stir evenly for later use, and use 50g / L of potassium permanganate a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention relates to a washing process for a denim garment. The washing process comprises the following steps: performing bio-enzyme de-sizing treatment in an amylase solution after performing denim garment fabric pre-treatment; performing enzyme washing by neutral enzyme powder; dehydrating and drying after cleaning with clean water; performing monkey wash on the fabric surface; performing neutralization treatment on the fabric which is subjected to monkey wash; adding a softening agent to perform softening treatment on the fabric; cooling the denim garment fabric to room temperature after dehydrating and drying, thereby completing washing on the denim garment. Compared with the prior art, the washing process has the advantages of quickly removing residual manganese ions, shortening the processing time, removing the color of a bleaching liquid, reducing the cleaning frequency, being low in sewage COD (chemical oxygen demand), and the like.

Description

technical field [0001] The invention relates to a fabric treatment process, in particular to a denim garment washing process. Background technique [0002] Denim has experienced hundreds of years of refinement from tooling to fashion. Over the past century, denim has never left the popular stage. It can be the most economical life clothing or the most individual fashion. It responds to ever-changing trends with a calm face. Popularity. The effect created by the washing process has become a classic of denim clothing. In recent years, the value and beauty of the whole denim has been more and more reflected in the washing process, among which hand rubbing, cat whiskers, and monkey spraying are the most popular washing processes. The so-called horse spraying is to use a spray gun to spray different concentrations of potassium permanganate solution on the denim garment according to the design requirements, and use the oxidation of potassium permanganate to destroy the indigo dy...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M16/00D06L1/16D06L1/14D06L1/12D06L1/22
Inventor 郑慧春郭芳荣丛彦涛郭雅丽陈泉东阳文玉
Owner FIBER CHEM BIOLOGICAL CHEM
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