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Novel solid fermentation method for producing Luzhou-flavor liquor

A technology of Luzhou-flavor liquor and its production method, which is applied in the field of brewing, can solve the problems of low high-quality product rate of Luzhou-flavor Daqu liquor, unstable quality and output of Daqu liquor, influence on liquor yield and high-quality liquor ratio, etc., and achieve improvement The effect of raw material wine yield, shortening of fermentation cycle, and improvement of labor productivity

Inactive Publication Date: 2015-05-06
TIANJIN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main problems in the traditional production method of Luzhou-flavor liquor are as follows: First, the microbial flora in Daqu and pit mud, in addition to beneficial flora such as yeast, rhizopus, aspergillus, mucormyces, caproic acid bacteria, etc., also contains many There are good and bad fungi that are harmful to wine making, which makes Daqu liquor more miscellaneous, and affects the yield and high-quality wine rate. Among all kinds of liquors, the high-quality product rate of Luzhou-flavor Daqu liquor is the lowest; the second is that the production process of Daqu liquor is open. Due to the large influence of natural factors such as climate and environment, the quality and output of Daqu liquor are unstable; the third is that due to the use of artificial old pits for solid-state fermentation, manual operation, high labor intensity and low labor productivity; the fourth is to ensure that Luzhou-flavor liquor has enough aroma substances and product quality. The fermentation period of Luzhou-flavor Daqu liquor is generally more than 40 days, resulting in a large loss of volatilization during the fermentation process, and the raw material is generally only the theoretical liquor yield. about 50% of

Method used

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  • Novel solid fermentation method for producing Luzhou-flavor liquor
  • Novel solid fermentation method for producing Luzhou-flavor liquor
  • Novel solid fermentation method for producing Luzhou-flavor liquor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] 1. Raw material crushing

[0058] High-quality sorghum is used as the raw material, and the diameter of the sieve hole for raw material crushing is about 2.0mm, and more than 60% of them pass through the 20-mesh sieve hole.

[0059] 2. Liquefaction and gelatinization

[0060] According to the different water content of sorghum, after the raw material is crushed, it is beaten with 2.8-3.2 times of water, and 3-5U of high-temperature-resistant α-amylase is added to each gram of sorghum flour, stirred well, and heated to 85-90°C under stirring. Maintain the temperature for 1h. Continue heating, and gelatinize at 0.1MPa and 121°C for 60 minutes to obtain gelatinized liquid.

[0061] 3. Add music

[0062] The crushing degree of Daqu should be appropriately finer, and generally 2.5mm sieves can be used. After crushing, the proportion of fine powder that can pass through 1.0mm sieves accounts for more than 80%. The amount of Daqu depends on the fermentation activity of Daq...

Embodiment 2

[0095] Embodiment 2: the test result bacterial classification of different fermentation time adopts example 1

[0096] 1. Raw material crushing

[0097] 2.8kg of high-quality sorghum, crushed, of which more than 60% should pass through a 20-mesh sieve.

[0098] 2. Liquefaction and gelatinization

[0099]Add 8.96L of water to the pulverized sorghum flour, beat it, add 5U of high-temperature-resistant α-amylase per gram of sorghum flour, stir well, heat to 90°C while stirring, and maintain at this temperature for 1h. Continue heating, and gelatinize at 0.1MPa and 121°C for 60 minutes to obtain gelatinized liquid.

[0100] 3. Add music

[0101] Cool the gelatinized liquid to 40°C, add glucoamylase 50U / g raw material, keep it for 30min, cool naturally to 35°C, add 0.7kg of Daqu powder, add water 3 times the weight of Daqu powder, stir well and set aside.

[0102] 4. Divide mash fermentation

[0103] Divide the mash after adding koji into two parts according to the ratio of 1:...

Embodiment 3

[0109] Example 3: The test results of different mash fermentation ratios adopt the strains of Example 1.

[0110] 1. Raw material crushing

[0111] 2.8kg of high-quality sorghum, crushed, of which more than 60% should pass through a 20-mesh sieve.

[0112] 2. Liquefaction and gelatinization

[0113] Add 8.96L of water to the pulverized sorghum flour, beat it, add 5U of high-temperature-resistant α-amylase per gram of sorghum flour, stir well, heat to 90°C while stirring, and maintain at this temperature for 1h. Continue heating, and gelatinize at 0.1MPa and 121°C for 60 minutes to obtain gelatinized liquid.

[0114] 3. Add music

[0115] Cool the gelatinized liquid to 40°C, add glucoamylase 50U / g raw material, keep it for 30min, cool naturally to 35°C, add 0.7kg of Daqu powder, add water 3 times the weight of Daqu powder, stir well and set aside.

[0116] 4. Divide mash fermentation

[0117] Divide the mash after adding koji into 2 parts according to the ratio of 4:6, 5:5...

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Abstract

The invention discloses a novel solid fermentation method for producing a Luzhou-flavor liquor, and belongs to the technical field of wine brewing. The technology content comprises steps of raw material crushing, liquefaction and gelatinization, starter addition, wort-dividing fermentation, mixed fermentation and distillation, wherein the wort-separating fermentation comprises dividing a wort added with a starter into two portions according to a ratio, and then performing fermentation; concretely, inoculating a high-ester-yield saccharomyces cerevisiae culture solution to a first wort for fermentation, controlling the inoculation amount to be 1-3%, and performing fermentation culturing at 27-33 DEG C for 20-30 h; inoculating a lactic acid bacteria culture solution to a second wort portion, controlling the inoculation amount to be 0.5-2%, and performing fermentation culturing at 33-39 DEG C for 20-30 h; and then performing mixed fermentation. The advantages comprise that influence of environment factors to the fermentation process is eliminated, automatic and mechanized operation during brewing of the Luzhou-flavor liquor is realized, when the content of a high-flavor substance in the Luzhou-flavor liquor is kept, the raw-material liquor yield is substantially improved and the fermentation period is shortened, and thus the production efficiency of the Luzhou-flavor liquor is substantially improved.

Description

Technical field: [0001] The invention discloses a method for producing Luzhou-flavor liquor, which belongs to the technical field of brewing. Background technique [0002] Luzhou-flavored liquor is represented by Luzhou Laojiao Special Qu, and other representative products include Wuliangye, Yanghe Daqu Liquor, Jiannanchun Liquor, Gujing Gong Liquor, etc. Its style is characterized by rich cellar aroma, sweet and mellow, harmonious fragrance, and clean and refreshing tail. [0003] Luzhou-flavor wine is one of the main flavor types of liquor in my country, with the largest output, accounting for more than 60% of the total liquor output. Among them, the unique brewing process of Luzhou-flavor liquor is "solid-state fermentation in mud cellar, continuous grain ingredients, mixed steaming and burning". The main problems in the traditional production method of Luzhou-flavor liquor are as follows: First, the microbial flora in Daqu and pit mud, in addition to beneficial flora s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12G3/02C12G3/12C12R1/865C12H6/02
CPCC12G3/02C12H6/02
Inventor 肖冬光李维刘芳志张翠英陈叶福郭学武杜丽平
Owner TIANJIN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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