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Manufacturing method of crucible for vacuum induction melting of high-temperature alloy

A technology of vacuum induction melting and high temperature alloy, applied in the field of metallurgy, can solve the problems of poor high temperature chemical stability of pure corundum, cannot be used as a high temperature alloy, poor thermal shock stability, etc., and achieves high temperature chemical stability and thermal shock resistance. The effect of strong melt scouring ability and high bonding strength

Inactive Publication Date: 2015-07-22
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, because the existing pure corundum crucible has poor thermal shock stability and is easy to crack, it cannot be used as a crucible for vacuum induction melting superalloys.
In order to overcome the shortcomings of pure corundum crucible, Chinese patent (ZL 201210440801.0) discloses a corundum spinel crucible and its preparation method, because the high temperature volume stability and thermal shock stability of magnesium aluminum spinel are better than magnesia material , thermal shock resistance is better than corundum, corrosion resistance and redox resistance are better than mullite, the crucible prepared with it has excellent high-temperature performance, but its composition still contains components with poor high-temperature chemical stability compared with pure corundum exist

Method used

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  • Manufacturing method of crucible for vacuum induction melting of high-temperature alloy

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Experimental program
Comparison scheme
Effect test

Embodiment 2

[0023] The manufacture of a crucible for vacuum induction melting superalloys includes the following steps:

[0024] 1) After weighing according to the ratio in Table 1, mix it with a dispersant and a binder to obtain a uniform slurry. The dispersant used is ammonium polyacrylate, and the amount added is 1.5% of the total mass of the raw materials. The binder is acrylamide and N, The mixed aqueous solution of N'-methylenebisacrylamide, the mass ratio of the two is 10:1, the total mass percentage concentration of the mixed aqueous solution is 14%, and the addition of the binder is 10% of the total mass of raw materials;

[0025] 2) Add an initiator to the slurry obtained in step 1), mix at 25° C. for 6 minutes, the initiator is piperidine hydrochloride, and the amount added is 0.2% of the total mass of the slurry;

[0026] 3) The slurry obtained in step 2) was vacuum-degassed at 25° C. for 5 minutes, and immediately poured into a crucible forming mold, wherein the degassing vac...

Embodiment 3

[0030] The manufacture of a crucible for vacuum induction melting superalloys includes the following steps:

[0031] 1) After weighing according to the ratio in Table 1, mix it with a dispersant and a binder to obtain a uniform slurry. The dispersant used is ammonium polyacrylate, and the amount added is 2% of the total mass of the raw materials. The binder is acrylamide and N, The mixed aqueous solution of N'-methylenebisacrylamide, the mass ratio of the two is 10:1, the total mass percentage concentration of the mixed aqueous solution is 14%, and the addition of the binder is 15% of the total mass of raw materials;

[0032] 2) Add an initiator to the slurry obtained in step 1), mix at 20°C for 8 minutes, the initiator is 2,2'-azo hydrochloride, and the amount added is 0.15% of the total mass of the slurry;

[0033] 3) The slurry obtained in step 2) was vacuum-degassed at 20° C. for 5 minutes, and immediately poured into a crucible forming mold, wherein the degassing vacuum d...

Embodiment 4

[0037] 1) After weighing according to the ratio in Table 1, mix it with a dispersant and a binder to obtain a uniform slurry. The dispersant used is ammonium polyacrylate, and the amount added is 1% of the total mass of the raw materials. The binder is acrylamide and N. The mixed aqueous solution of N′-methylenebisacrylamide, the mass ratio of the two is 10:1, the total mass percentage concentration of the mixed aqueous solution is 14%, and the addition amount of the binder is 8% of the total mass of raw materials;

[0038] 2) Add an initiator to the slurry obtained in step 1), mix at 15°C for 10 minutes, the initiator is piperidine hydrochloride, and the amount added is 0.1% of the total mass of the slurry;

[0039] 3) The slurry obtained in step 2) was vacuum degassed at 15°C for 5 minutes, and immediately poured into a crucible forming mold, wherein the degassed vacuum degree was 6Pa;

[0040] 4) Heating together with the mold to 55°C for 35 minutes to remove the mold, and ...

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Abstract

The invention provides a manufacturing method of a crucible for vacuum induction melting of a high-temperature alloy; the manufacturing method comprises the steps: 1) preparing a raw material by mixing fused alumina zirconia having the particle size of 1-4 mm, fused alumina zirconia having the particle size of 0.1-1 mm, fused alumina zirconia having the particle size of less than 0.1 mm, bimodal activated alpha-alumina and nanocrystalline alpha-alumina with the mass percentage of (15-40):(15-40):(15-40):(3-8):(3-8), and then mixing the raw material with ammonium polyacrylate and a binder to obtain a slurry, wherein the addition amounts of ammonium polyacrylate and the binder are respectively 0.5-2% and 5-15% of the total mass of the raw material; 2) adding a water-soluble azo or piperidine initiator with the amount of 0.1-0.3% of the total mass of the slurry into the slurry, and mixing for 3-10 min at the temperature of 2-30 DEG C; 3) carrying out vacuum degassing on the slurry obtained in the step 2) for 5 min at the temperature of 2-30 DEG C, and then immediately pouring into a crucible forming mold; 4) heating together with the mold to 45-55 DEG C, keeping for 5-35 min, then demolding, and drying a crucible blank at room temperature; and 5) placing the crucible blank at the temperature of 1500-1650 DEG C, keeping for more than 3 h, then cooling to room temperature, and thus obtaining the target object. The crucible prepared by the method has low content of impurity elements during melting of the high-temperature alloy.

Description

technical field [0001] The invention relates to a method for manufacturing a crucible for vacuum induction melting high-temperature alloys, belonging to the technical field of metallurgy. Background technique [0002] The crucible is a key component in vacuum induction melting superalloys. Under high temperature and vacuum conditions, various physical and chemical interactions will occur between the crucible and the superalloy melt, resulting in erosion of the crucible material and contamination of the melt. Therefore, the crucible material should have good chemical stability. At the same time, the crucible is periodically subjected to heating and cooling during use, causing expansion and contraction stress inside the crucible, resulting in cracks and melt leakage. Therefore, the crucible material is required to have good thermal shock stability. [0003] Oxygen, nitrogen, sulfur, phosphorus and other impurity elements have a significant impact on the mechanical properties...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/10C04B35/622
Inventor 殷凤仕黄连超殷会芳周丽
Owner SHANDONG UNIV OF TECH