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Crush-resistance light cable filler and manufacturing method thereof

A cable filling and manufacturing method technology, applied in the field of cable material preparation, can solve the problems of hidden danger of product quality, easy moisture absorption during storage, rough surface, etc., and achieves simple and easy preparation process, convenient for industrial production, and good surface sealing. Effect

Inactive Publication Date: 2015-09-23
ANHUI TIANYUAN CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to their material, formula or shape, these kinds of filling strips have the following defects: Fan-shaped filling strips extruded from cross-linked polyethylene waste: the filling strips use cross-linked polyethylene waste crushed pellets as the base material, adding adhesive Agents, fillers, colorants extruded
Since cross-linked polyethylene is a thermosetting plastic, its recycled waste has poor melting properties during secondary processing, and a large amount of adhesive needs to be added to form it. Therefore, the filling has the following defects: rough surface, uneven size and specification, and cannot be fully filled The cable gap ensures the roundness of the cable when it is cabled; the tensile strength is small, and it is easy to break when the cable is filled, which affects the production speed; the weight is too large to be easy to operate; it is easy to absorb moisture during storage, which brings hidden dangers to the quality of the product

Method used

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Embodiment 1

[0011] A kind of compression-resistant lightweight cable filler, the raw materials are as follows in parts by weight: 21 parts of EPDM rubber, 6 parts of modified hard clay, 8 parts of natural mica, 5 parts of kaolin, 3 parts of silane coupling agent, 2 parts of flame retardant, 0.6 parts of antioxidant, 1.5 parts of white carbon black, 4 parts of silicon calcium slag, 1 part of silicone oil, 3 parts of glass beads, 0.6 part of pozzolan;

[0012] A method for making a compression-resistant lightweight cable filler, comprising the following steps:

[0013] 1) According to the above parts by weight, after mixing EPDM rubber, modified hard clay, natural mica, kaolin and appropriate amount of water, put it into the reaction kettle, then heat it up to 85°C, keep it warm for 22 minutes, take it out, and dry it , After being ground into powder, pass through a 700-mesh sieve;

[0014] 2) Put the product of step 1), white carbon black, silicon-calcium slag, and glass beads into a high...

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PUM

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Abstract

The invention discloses crush-resistance light cable filler and a manufacturing method thereof. The crush-resistance light cable filler comprises, by weight, 20-22 parts of EPDM rubber, 5-7 parts of modified hard clay, 7-9 parts of natural mica, 4-6 parts of kaolin, 2.5-3.5 parts of silane coupling agent, 1.5-2.5 parts of flame retardant, 0.4-0.8 part of antioxygen, 1.2-1.8 parts of white carbon black, 3-5 parts of silicium-calcium slag, 0.5-1.4 parts of silicone oil, 2.2-3.2 parts of glass beads and 0.3-0.9 part of volcanic ash. Cable gaps can be fully filled, the roundness of the appearance in the cable forming process is guaranteed, and the crush-resistance light cable filler further has the advantages of being high in mechanical strength, good in surface sealing property, capable of achieving the crush-resistance function and low in weight.

Description

technical field [0001] The invention relates to the field of cable material preparation, in particular to a compression-resistant lightweight cable filler and a manufacturing method thereof. Background technique [0002] There are three main types of traditional cable fillers currently on the market: 1) Fan-shaped filler strips extruded from cross-linked polyethylene waste; 2) Polypropylene (PP) mesh filler ropes; 3) PVC or rubber tube fillers strip. Due to their material, formula or shape, these kinds of filling strips have the following defects: Fan-shaped filling strips extruded from cross-linked polyethylene waste: the filling strips use cross-linked polyethylene waste crushed pellets as the base material, adding adhesive Agents, fillers, and colorants are extruded. Since cross-linked polyethylene is a thermosetting plastic, its recycled waste has poor melting properties during secondary processing, and a large amount of adhesive needs to be added to form it. Therefore...

Claims

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Application Information

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IPC IPC(8): C08L23/16C08L83/04C08K13/06C08K3/34C08K7/20C08K3/36C08K5/54
CPCC08L23/16C08K2201/014C08L2203/202C08L83/04C08K13/06C08K3/346C08K3/34C08K7/20C08K3/36C08K5/54
Inventor 王江海朱李红蒋艳沈升友
Owner ANHUI TIANYUAN CABLE
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