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Novel positive temperature coefficient (PTC) heating plastic tube and fabrication method thereof

A plastic pipe and a new technology, applied in the field of new PTC heating plastic pipe and its preparation, can solve the problems of limiting the application range of pipe parts, large size of pipe parts, difficulty in coiling pipe parts, etc., and achieve the change of pipe diameter and overall quality The effect of light weight and pipe size reduction

Inactive Publication Date: 2015-11-18
ZHEJIANG HUAYUAN ELECTRIC HEAT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the heated pipe is circular, while the heating cable is approximately rectangular, and the contact with each other is only linear contact, the contact area is small, and the heat conduction area is small, so the thermal resistance is large and the heat transfer effect is poor; in order to improve the heat conduction effect or enhance the heated The temperature inside the tube must also increase the heating power, and wrap it with a thicker insulation layer for insulation, and cover it with an outer sheath of sufficient thickness
This will not only increase the power consumption, but also make the overall dimension (diameter) of the entire pipe part larger, the pipe part itself is difficult to coil, and the quality is heavy, which is very inconvenient for outdoor installation and construction.
In addition, in some occasions where high temperature is required in the pipeline, the application range of this pipeline component is limited because the required temperature cannot be reached.

Method used

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  • Novel positive temperature coefficient (PTC) heating plastic tube and fabrication method thereof
  • Novel positive temperature coefficient (PTC) heating plastic tube and fabrication method thereof
  • Novel positive temperature coefficient (PTC) heating plastic tube and fabrication method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0032] A new type of PTC heating plastic tube, including a heating tube and an outer sheath 5, the polytetrafluoroethylene outer sheath covers the outside of the tube body, the heating tube includes a plastic tube 1, a PTC heating material 3 and an electrode conductor, the plastic tube The outside is covered with two strands of spiral electrode conductors with an angle of 180° and arranged in parallel. The electrode conductors include electrode conductor A2 and electrode conductor B4. The electrode conductor is wrapped with PTC heating material, and the electrode conductor is wound by multiple strands of copper core wire. made. The preparation process includes a. preparation of electrode conductors; b. preparation of PTC heating material for the PTC layer, c. the percentages of the components of the PTC heating material are: polyethylene polymer 35%, 5μm carbon black 47%, acrylonitrile 5%, Nano-montmorillonite 10%, processing aid 3%, put each component into a torque rheometer,...

Embodiment 2

[0034] A new type of PTC heating plastic tube, including a heating tube and an outer sheath, the polytetrafluoroethylene outer sheath covers the outside of the tube body, the heating tube body includes a plastic tube, PTC heating material and electrode conductors, and the outer coating of the plastic tube There are two spiral electrode conductors with an included angle of 180° and arranged in parallel. The electrode conductors include electrode conductor A and electrode conductor B. The electrode conductor is wrapped with PTC heating material, and the electrode conductor is wound by multiple strands of copper core wire. The preparation process includes a. preparation of electrode conductors; b. preparation of PTC heating material, c. The percentage of each component of PTC heating material is: polypropylene polymer 28%, 7μm carbon black 50%, amide 6%, nano-montmorillonite 15%, processing aid 1%, put each component into a torque rheometer, internal mixer, open mill, single-screw...

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Abstract

The invention relates to a novel positive temperature coefficient (PTC) heating plastic tube and a fabrication method thereof. The novel PTC heating plastic tube comprises a heating tube and an outer sheath, wherein the outer sheath covers outside the heating tube, the heating tube comprises plastic tubes, a PTC heating material and electrode conductors, two strands of spiral electrode conductors wrap outside the plastic tube, are arranged in parallel and have an interval included angle of 180 degrees, the electrode conductors comprise an electrode conductor A and an electrode conductor B, and a PTC heating layer wraps outside the electrode conductors. The novel PTC heating plastic tube is simple in structure, the fabrication process is simple, and the produced PTC heating plastic tube is heated uniformly, has the advantages of high heat conduction performance, small and light dimensional size, energy saving, consumption reduction and huge social benefit, and is suitable for being installed in the outdoors.

Description

technical field [0001] The invention relates to the technical field of electric heating devices, in particular to a novel PTC heating plastic tube and a preparation method thereof. Background technique [0002] Environmental protection continuous monitoring of industrial gas emissions is generally collected by the sampling head and then transported to the analysis instrument for monitoring through the sampling pipe. There is a distance between the sampling head and the analysis instrument. There is generally a distance of about 100 meters between the instruments. Especially in the cold winter, the gas is often frozen and blocked before reaching the destination, making continuous monitoring impossible or condensation affecting the accuracy of gas monitoring and analysis. Therefore, in order to prevent gas liquefaction or fluid freezing and blockage in the pipeline, it is necessary to heat the pipeline to melt the ice. In order to solve the problem of pipeline heating, the t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B3/42H05B3/10C08L23/06C08L23/12C08L23/08C08K3/04C08K3/34C08K3/26C08K3/22
CPCY02P20/10
Inventor 袁建波
Owner ZHEJIANG HUAYUAN ELECTRIC HEAT
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