A manufacturing system and method for three-dimensional molding of absorbing materials

A wave-absorbing material and three-dimensional molding technology, applied in the direction of additive manufacturing, processing and manufacturing, manufacturing tools, etc., can solve the problems of poor designability, single product structure, high proportion of wave-absorbing particles, etc., and achieve the effect of improving designability

Active Publication Date: 2017-05-24
SHANGHAI RADIO EQUIP RES INST
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  • Abstract
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Problems solved by technology

Conventional microwave-absorbing materials will restrict each other in thickness, density, absorption rate, and microwave-absorbing frequency band. In terms of microstructure, the choice of microwave-absorbing micropowder is the main choice, and the controllable manufacturing of microstructure is rarely involved. In order to achieve low-thickness Excellent broadband absorbing performance, the addition of absorbing particles is high, and the density of absorbing materials is high, which will easily lead to poor physical and chemical properties
In terms of civilian use, with the improvement of people's awareness of the hazards of electromagnetic radiation, a series of civil microwave-absorbing materials have appeared, such as mobile phone radiation-proof patches, microwave-absorbing pyramids, etc., but due to the lack of manufacturing technology, the product structure is relatively simple, poor designability

Method used

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  • A manufacturing system and method for three-dimensional molding of absorbing materials
  • A manufacturing system and method for three-dimensional molding of absorbing materials
  • A manufacturing system and method for three-dimensional molding of absorbing materials

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Embodiment 1

[0051] The manufacturing system and method of three-dimensionally shaped electromagnetic materials provided by the present invention include:

[0052] First, use absolute ethanol to clean the surface of the sample to be sprayed, mix epoxy resin and diluent, add white carbon black and mix evenly, then gradually add microwave-absorbing micropowder, stir the mixed material evenly with a disperser, and take out the dispersed Add the coating to the spray gun 1, use the spray gun 1 to spray the wave-absorbing coating, the diameter of the spray gun 1 is 1.5mm, and the pressure is 0.2MPa. The thickness is about 0.4mm.

[0053] When the wave-absorbing material on the plate is semi-cured, take out the surface of the wave-absorbing material, test its thickness, and then stick a layer of PE film on its surface, the film thickness range is 0.1mm, and use the calender 2 to carry out the calendering process. The distance between the two rollers of the calender 2 can gradually be 0.6 times t...

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Abstract

The invention discloses a three-dimensional forming manufacturing system and method for a wave absorbing material. The method comprises the steps that 1, a resin substrate shaped wave absorbing material is prepared; 2, the structure inside the resin substrate shaped wave absorbing material is formed orderly; 3, the structure inside wave absorbing micro powder is manufactured orderly; 4, a hot melt plastic based wave absorbing material is manufactured in a three-dimensional forming mode; and 5, the hot melt plastic based wave absorbing material is controlled by a magnetic field. The invention further provides the three-dimensional forming manufacturing system for the wave absorbing material. The three-dimensional forming manufacturing system comprises a resin substrate shaped wave absorbing particle forming manufacturing module, an orderly distributed wave absorbing microsphere preparation module, a pulse type pressurization and temperature control printing module and a three-dimensional forming three-coordinate mechanism module. According to the three-dimensional forming manufacturing system and method for the wave absorbing material, the electromagnetic design and manufacturing of the wave absorbing material are combined, preparation and controllable manufacturing of the inner structure of the wave absorbing material of a complex structure are achieved, the designability of the wave absorbing material is improved, and the wave absorbing performance of the wave absorbing material is improved.

Description

technical field [0001] The invention relates to a manufacturing system and method of a complex-structured wave-absorbing material, in particular to a manufacturing system and method for three-dimensional forming of a wave-absorbing material. Background technique [0002] With the application of electromagnetic wave technology and the development of communication products, problems such as electromagnetic scattering, electromagnetic radiation and electromagnetic compatibility are becoming more and more obvious. The application of wave-absorbing materials provides new ideas for solving such problems. Absorbing materials can usually be divided into two types: structural type and coating type. Among them, the coating-type absorbing materials are mainly prepared by spraying, the structure is simple, the manufacturing precision is poor, and the internal structure is difficult to design and adjust; Less involved. At present, microwave-absorbing materials are faced with high-perfo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C64/10B29C64/314B29C64/393B33Y40/00B33Y10/00B33Y50/02
Inventor 许勇刚梁子长王晓冰高伟
Owner SHANGHAI RADIO EQUIP RES INST
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