Full-automatic production device and production method for composite-material gratings
A composite material and production device technology, which is applied in the field of composite grid automatic production devices, can solve the problems that automatic production equipment cannot be matched with mold equipment, automatic production equipment cannot be well applied, and mold equipment is expensive, etc. Computer networked real-time monitoring and remote fault diagnosis, improving generality and utilization, improving resin utilization and product quality
Active Publication Date: 2016-02-03
南京申瑞电力电子有限公司
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Problems solved by technology
[0003] At present, the production of composite grid products is prepared by molding in a single grid mold, and the reinforcement fiber laying, resin injection and overall molding on the mold are all done manually However, there are disadvantages such as high labor intensity, low production efficiency, high labor costs, and large waste of materials.
The main reasons why the current production process of the new composite material grille can only be carried out manually are: the existing automatic production equipment cannot be matched with the existing mold equipment, and the mold equipment must be re-equipped during production, and the mold equipment is very expensive , so that the automated production equipment cannot be well applied in the actual production process
Method used
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[0035] The present invention will be further explained below in conjunction with the accompanying drawings.
[0036] Such as figure 1 and 2 As shown, the composite grid automatic production device of the present invention includes a mold table 2, a gantry frame 3, a track mechanism 4, a guide mechanism 5, a walking mechanism 7, a slide mechanism 8, an elevating mechanism 9, and a rotary mechanism 10 , Laying working head 11, wire feeding mechanism 12, glue injection mechanism 13, compacting mechanism 14 and computer control system 1. Rail mechanisms 4 are laid on both sides of the mold platform 2, and the gantry-shaped vehicle frame 3 spans over the mold platform 2. The bottom of the gantry-shaped vehicle frame 3 is provided with a traveling mechanism 7 and a guiding mechanism 5, and the gantry is driven by the traveling mechanism 7. The type vehicle frame 3 moves along the track mechanism 4, and the guide mechanism 5 ensures that the gantry type vehicle frame 3 will not sha...
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The invention discloses a full-automatic production device and a production method for composite-material gratings. The automatic production device comprises a mold platform, wherein track mechanisms are laid on two sides of the mold platform; a portal frame straddles over the mold platform; a walking mechanism is arranged at the bottom of the portal frame; a computer control system, a sliding table mechanism, a wire feeding mechanism and a compacting mechanism are arranged on the portal frame; a lifting table mechanism and a glue injection mechanism are arranged on the siding table mechanism; a rotary table mechanism is arranged on the lifting table mechanism; and a laying working head is arranged on the rotary table mechanism. According to the production method, the automatic production device is used for completing steps of reinforced fiber laying, resin glue injection and integral mould pressing on the mold platform. According to the device and the method, the technological mode that composite-material gratings are produced manually is changed, and the labor intensity is reduced. At the same time, wide-range adaptability for one machine and multiple molds is achieved, production requirements of mold platforms for various rectangular gratings in different sizes can be met, the universality and the utilization of the production device are improved, and the production device investment is reduced.
Description
technical field [0001] The invention relates to a fully automatic production device and production method of a composite material grid. Background technique [0002] Composite grid is formed by interweaving reinforcing fibers, resin pouring, heat fusion, and overall molding. It is a composite material sheet with many regularly distributed rectangular or square grids. It has the mechanical characteristics of bidirectional isotropy, light weight, high strength, anti-aging, long life, low thermal conductivity, good insulation, and corrosion resistance of acid, alkali, organic solvents and salts. [0003] At present, the production of composite grid products is prepared by molding in a single grid mold, and the reinforcement fiber laying, resin injection and overall molding on the mold are all done manually However, there are disadvantages such as high labor intensity, low production efficiency, high labor costs, and large waste of materials. The main reasons why the current p...
Claims
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Login to View More IPC IPC(8): B29C70/30B29C70/38B29C70/54
CPCB29C70/30B29C70/384B29C70/54
Inventor 申明顾云俊谢沛欣
Owner 南京申瑞电力电子有限公司