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Efficient cleaning cutting fluid and preparation method thereof

A cutting fluid and high-efficiency technology, used in the petroleum industry, lubricating compositions, etc., can solve the problems of waste of resources and increased costs for manufacturers, and achieve the effects of low production cost, simple steps, and significant decontamination ability.

Inactive Publication Date: 2016-03-02
SUZHOU JIEDERUI PRECISION MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Remove chips, grinding chips, iron powder, oil and sand, prevent contamination of machine tools, workpieces, and knives, and keep the cutting edge of the knives or grinding wheels sharp without affecting the cutting effect, causing defective products, and adding a lot to the manufacturer. costs, while causing waste of resources

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A high-efficiency cleaning cutting fluid, comprising in parts by weight: 6 parts of terpolymeric carboxylate, 4 parts of solid paraffin, 50 parts of mineral white oil, 10 parts of dimer acid methyl ester, 5 parts of sodium naphthene sulfate, natural soap 5 parts of keratin, 4 parts of di- and tribenzylphenol polyoxyethylene ether, 4 parts of polyoxyethylene stearate, 2 parts of boric acid, 1 part of naphthenic oil, 1 part of EDTA-4Na, 1 part of sodium hydroxide , 1 part of sodium silicate, 15 parts of water.

[0015] The preparation method of the above-mentioned high-efficiency cleaning cutting fluid is as follows: first, ternary copolymerized carboxylate, solid paraffin, mineral white oil, dimer acid methyl ester, di- and tribenzylphenol polyoxyethylene ether, polyoxyethylene stearate , boric acid, EDTA-4Na, sodium hydroxide, sodium silicate and water, heated to 47°C; then added sodium naphthenic sulfate, natural saponin and naphthenic oil, continued to heat to 70°C, a...

Embodiment 2

[0017] A high-efficiency cleaning cutting fluid, comprising in parts by weight: 8 parts of terpolymeric carboxylate, 6 parts of solid paraffin, 55 parts of mineral white oil, 15 parts of dimer acid methyl ester, 7 parts of sodium naphthene sulfate, natural soap 8 parts of keratin, 6 parts of dibenzyl biphenol polyoxyethylene ether, 6 parts of polyoxyethylene stearate, 3 parts of boric acid, 1.5 parts of naphthenic oil, 2 parts of EDTA-4Na, 2 parts of sodium hydroxide, 2 parts of sodium silicate, 20 parts of water.

[0018] The preparation method of the above-mentioned high-efficiency cleaning cutting fluid is as follows: first, ternary copolymerized carboxylate, solid paraffin, mineral white oil, dimer acid methyl ester, dibenzyl biphenol polyoxyethylene ether, stearic acid polyoxyethylene ester, Mix boric acid, EDTA-4Na, sodium hydroxide, sodium silicate and water, heat to 49°C; then add sodium naphthene sulfate, natural saponin and naphthenic oil, continue heating to 73°C, a...

Embodiment 3

[0020] A high-efficiency cleaning cutting fluid, comprising in parts by weight: 9 parts of terpolymeric carboxylate, 7 parts of solid paraffin, 58 parts of mineral white oil, 18 parts of dimer acid methyl ester, 9 parts of sodium naphthene sulfate, natural soap 9 parts of keratin, 7 parts of benzyldimethylphenol polyoxyethylene ether, 7 parts of polyoxyethylene stearate, 3.5 parts of boric acid, 1.8 parts of naphthenic oil, 2.5 parts of EDTA-4Na, sodium hydroxide 2.5 parts, 2.5 parts of sodium silicate, 23 parts of water.

[0021] The preparation method of the above-mentioned high-efficiency cleaning cutting fluid is as follows: first, terpolymeric carboxylate, solid paraffin, mineral white oil, dimer acid methyl ester, benzyldimethylphenol polyoxyethylene ether, polyoxyethylene stearate , boric acid, EDTA-4Na, sodium hydroxide, sodium silicate and water, heated to 62°C; then added sodium naphthenic sulfate, natural saponin and naphthenic oil, continued to heat to 76°C, and ke...

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PUM

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Abstract

The invention provides an efficient cleaning cutting fluid and a preparation method thereof. The cutting fluid includes the components in parts by weight: 6-10 parts of ternary copolymerized carboxylate, 4-8 parts of solid paraffin, 50-60 parts of mineral white oil, 10-20 parts of dimeric acid methyl ester, 5-10 parts of naphthenic sodium sulfate, 5-10 parts of natural saponin, 4-8 parts of benzyl phenol polyoxyethylene ether, 4-8 parts of polyoxyethylene stearate, 2-4 parts of boric acid, 1-2 parts of naphthenic base oil, 1-3 parts of EDTA-4Na, 1-3 parts of sodium hydroxide, 1-3 parts of sodium silicate, and 15-25 parts of water. The preparation method comprises the steps of firstly, mixing and heating the components except naphthenic sodium sulfate, natural saponin and the naphthenic base oil, then adding the remaining three components, continuing to heat, carrying out heat preservation, and cooling to obtain the product. The efficient cleaning cutting fluid rapidly and efficiently removes cuttings, oil stains, sand gravels and the like in the cutting process and especially has significant removal effect on the oil stains, at the same time, a layer of protective film is formed after the cutting fluid is used, and secondary cleaning is not required; and the preparation method is simple in steps, easy to control, prone to industrialization production, and low in production cost.

Description

technical field [0001] The invention relates to the field of metal cutting agents, in particular to an efficient cleaning cutting fluid and a preparation method thereof. Background technique [0002] Cutting fluid is an industrial liquid used in metal cutting and processing to cool and lubricate cutting tools and workpieces. Cutting fluid is scientifically compounded from a variety of super functional additives. It is mainly divided into oil-based cutting fluids. Fluids and water-based cutting fluids. It mainly has four functions of lubrication, cooling, rust prevention and cleaning. At present, most of the research and improvement are focused on improving its lubricating and anti-rust functions, but in the process of metal cutting, the cutting fluid is required to have a good cleaning effect. Remove chips, grinding chips, iron powder, oil and sand, prevent contamination of machine tools, workpieces, and tools, and keep the cutting edge of the tool or grinding wheel sharp ...

Claims

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Application Information

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IPC IPC(8): C10M173/00C10N40/22
Inventor 姚振红
Owner SUZHOU JIEDERUI PRECISION MACHINERY