Safety type friction material having high cleaning performance and friction plate preparation method

A friction material and safety technology, applied in friction linings, chemical instruments and methods, mechanical equipment, etc., can solve the problems of fast friction lining wear, road dust pollution, locking brake pads, etc. The effect of high internal shear strength and safety guarantee

Inactive Publication Date: 2016-03-16
ZHUHAI HUALI FRICTION MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the braking process of the car, the friction lining will wear out, one of which will cause dust pollution to the road surface; the second is that in the braking system, the dust generated by the friction lining wear is mixed in it, causing the friction lining to wear faster, and in severe cases Even cause the friction plate to lock the brake pad and cause a car accident

Method used

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  • Safety type friction material having high cleaning performance and friction plate preparation method
  • Safety type friction material having high cleaning performance and friction plate preparation method
  • Safety type friction material having high cleaning performance and friction plate preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] The friction material includes the following components in terms of percentage: resin 10%, coke powder 6.8%, nitrile powder 0.5%, tire powder 1.0%, corundum 1.5%, graphite 9.1%, iron black 2.5%, friction powder 2.3% , 22.15% fiber, 39.85% filler. The fibers are formed by mixing metal fibers and organic fibers, and the content of the metal fibers is 21.3% by weight, and the content of the organic fibers is 0.85%. The filler includes 30.0% barite, 6.0% cryolite, 0.85% calcium oxide, and 3.0% sulfide, with a total content of 39.85%. The resin is phenolic resin or linear resin, and the nitrile powder is nitrile rubber powder or styrene-butadiene rubber powder.

[0024] Weigh each raw material according to the above weight ratio, adopt the dry preforming process, and proceed in the following five steps:

[0025] (1) Mixing: Weigh all the raw materials by weight percentage, put all the materials into a high-speed mixer, and stir for 4 minutes to make a friction material mix...

Embodiment 2

[0031] The friction material includes the following components in terms of percentages: resin 8.0%, coke powder 6.8%, nitrile powder 1.0%, tire powder 1.2%, corundum 1.5%, graphite 10.5%, iron black 2.5%, activated carbon 1.5%, Friction powder 2.3%, fiber 22.15%, filler 38.25%. The fibers are formed by mixing metal fibers and organic fibers, and the content of the metal fibers is 21.3% by weight, and the content of the organic fibers is 0.85%. The filler includes 28.4% barite, 6.0% cryolite, 0.85% calcium oxide and 3.0% sulfide.

[0032] Various raw materials were weighed according to the above weight ratios, and prepared with the same process steps as described in Example 1.

Embodiment 3

[0034] The friction material includes the following components in terms of percentages: 4.7% resin, 6.8% coke powder, 1.7% nitrile powder, 4.3% tire powder, 1.7% corundum, 12.8% graphite, 1.7% iron black, 3.0% activated carbon, Friction powder 4.3%, fiber 22.15%, filler 32.55%. The fibers are formed by mixing metal fibers and organic fibers, and the content of the metal fibers is 21.3% by weight, and the content of the organic fibers is 0.85%. In this embodiment, the activated carbon and the friction powder are added as a component of the filler, and the filler also includes 22.98% of barite, 6.0% of cryolite, 0.85% of calcium oxide, sulfide 3.0%.

[0035] Various raw materials were weighed according to the above weight ratios, and prepared with the same process steps as described in Example 1.

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Abstract

The invention aims to provide a friction material having high cleaning performance while having high friction coefficient and safety performance and a friction plate preparation method. The friction material comprises, by weight percentage, 4-10% of resin, 6-10% of coke dust, 0.5-5% of nitrile powder, 1-8% of tire powder, 1-4% of corundum, 9-20% of graphite, 1-3% of iron black, 1-3% of activated carbon, 2-5% of friction powder, 20-30% of fiber and 30-55% of packing. The method for preparing a friction plate by utilizing the materials comprises a step (1) of mixing the materials: manufacturing a friction material mixed material; a step (2) of performing prepressing: preforming the mixed material; a step (3) of performing hot pressing: placing pressed blank in a die to undergo hot pressing, and performing interval exhaust-gas disposal; a step (4) of performing heat treatment: performing constant-speed warming and thermal insulation in a graded manner from room temperature to 185 DEG C; and a step (5) of performing size processing. The friction material is applied to the field of friction materials.

Description

technical field [0001] The invention relates to a friction material, in particular to a safe friction material with high cleaning performance for automobile brake discs and a preparation method of a friction plate. Background technique [0002] With the progress of the times, people's living standards continue to improve, and the pursuit has increased from the initial satisfaction with food and clothing to the pursuit of material, and then the minimum requirements for all aspects have been raised to a higher level. Now the streets are full of cars. With the rapid growth of car ownership, car pollution problems have emerged within the scope of people's realization, including their emissions and noise pollution. Among them, in the braking system applied to automobiles, the friction plates are made of non-metal. During the braking process of the car, the friction lining will wear out, one of which will cause dust pollution to the road surface; the second is that in the brakin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09K3/14F16D69/02C08L61/10C08L101/00C08K3/04C08K3/22C08K3/08C08K7/06C08K7/02C08K3/30C08K3/24
Inventor 蔡海鹏李康曾文天易汉辉
Owner ZHUHAI HUALI FRICTION MATERIAL
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