High-strength and high-tenacity excavator bucket tooth and production method thereof

A technology for excavator bucket teeth and production methods, which is applied in the field of excavator bucket teeth, can solve the problems of insufficient impact force, hardening, insufficient wear resistance, short service life, etc.

Inactive Publication Date: 2016-05-11
GUILIN UNIV OF ELECTRONIC TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although high manganese steel has good toughness, under the working condition of low impact force, it cannot produce work hardening due to insufficient impact force, so that the wear resistance cannot be fully exerted and the service life is short.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] The mass percentages of the chemical composition of the martensite / austenite composite low-alloy wear-resistant steel for preparing excavator bucket teeth are: C:0.3, Si:0.5, Mn:1.0, Cr:0.9, Mo:0.35, Cu: 0.08, Ni: 0.15, P: 0.01, S: 0.01, and the rest are Fe and unavoidable impurities.

[0024] Casting process: melted in a 1t alkaline induction furnace. The metal charge includes pig iron for steelmaking, returned carbon steel, ferrosilicon, ferrochrome, ferromolybdenum, scrap copper, among which the ferroalloy is crushed and added, the particle size is 10-20mm, and the feeding is calculated according to the formula; it is formed by lost foam casting, The pouring temperature is 1560-1600°C. After the pouring is completed, when the casting is cooled to 840-900°C, remove the shell and air-cool to room temperature.

[0025] Heat treatment process: the obtained casting is heated to 840-900°C at a rate of 4°C per minute in the heating equipment for austenitization, and then t...

Embodiment 2

[0028] The mass percentages of the chemical composition of the martensitic / austenitic composite low-alloy wear-resistant steel for preparing excavator bucket teeth are: C:0.35, Si:0.6, Mn:1.1, Cr:0.95, Mo:0.4, Cu: 0.10, Ni: 0.20, P: 0.01, S: 0.01, and the rest are Fe and unavoidable impurities.

[0029] Casting process: melted in a 1t alkaline induction furnace. The metal charge includes pig iron for steelmaking, returned carbon steel, ferrosilicon, ferrochrome, ferromolybdenum, scrap copper, among which the ferroalloy is crushed and added, the particle size is 10-20mm, and the feeding is calculated according to the formula; it is formed by lost foam casting, The pouring temperature is 1560-1600°C. After the pouring is completed, when the casting is cooled to 840-900°C, remove the shell and air-cool to room temperature.

[0030] Heat treatment process: the obtained casting is heated up to 840-900°C at a rate of 2°C per minute in the heating equipment for austenitization, and ...

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Abstract

The invention provides a high-strength and high-tenacity excavator bucket tooth. The preparing material of the excavator bucket tooth, namely martensite/austenite multi-phase low-alloy wear-resistant steel, comprises the following components in a percent by mass: 0.25-0.35 of C, 0.4-0.6 of Si, 0.9-1.1 of Mn, 0.85-0.95 of Cr, 0.3-0.4 of Mo, 0.05-0.10 of Cu, 0.10-0.20 of Ni, 0-0.01 of P, 0-0.01 of S and the balance of Fe and unavoidable impurities. The production method comprises the following steps: 1), smelting; 2), adopting evaporative pattern casting molding; 3), after finishing pouring, when a casting is cooled to 840-900DEG C, air-cooling the casting to a room temperature; 4), heating the obtained casting to 840-900DEG C and carrying out austenization; 5), then, placing the casting in a salt bath furnace at a temperature of 230-350DEG C and carrying out quenching; 6), then, rapidly transferring the hot casting into a salt bath furnace at a temperature of 350-450DEG C, and carrying out carbon distribution; and 7), finally quenching the casting to a room temperature by water and obtaining the excavator bucket tooth. The obtained excavator bucket tooth is a martensite/austenite multi-phase low-alloy wear-resistant steel bucket tooth. The surface of the bucket tooth has high hardness and great wear resistance, and the inner structure can ensure great tenacity, so that the excavator bucket tooth, when is shocked, can absorb more shock energy, and the shock resistance is improved.

Description

technical field [0001] The invention relates to excavator bucket teeth, in particular to a high-strength and toughness excavator bucket tooth and a production method thereof. Background technique [0002] Excavator is a multi-purpose earth-rock construction machine, which is mainly used for earth-rock excavation and loading, and can also perform land leveling, slope repairing, hoisting and other operations. To complete the same earthwork workload, using excavators consumes less energy than using loaders and bulldozers, and some earthwork constructions cannot be completed by loaders and bulldozers, so excavators are used in road construction such as roads and railways, and mining. It has been widely used in bridge construction, urban construction, airport port and water conservancy construction. With the rapid development of my country's economic construction, excavators are increasingly playing a huge role in national economic construction. [0003] In earthwork operations...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/18C22C38/12C22C38/16C22C38/08C21D1/18C23C8/46E02F9/28
CPCC21D1/18C21D2211/001C21D2211/008C22C38/02C22C38/04C22C38/08C22C38/12C22C38/16C22C38/18C23C8/46E02F9/285Y02P10/20
Inventor 魏德强曲宾李新凯钟盛王荣高浩张晓媛
Owner GUILIN UNIV OF ELECTRONIC TECH
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