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A kind of regeneration method of butene oxidative dehydrogenation to butadiene adiabatic fixed-bed catalyst

An adiabatic fixed bed, oxidative dehydrogenation technology, which is applied in catalyst regeneration/reactivation, metal/metal oxide/metal hydroxide catalyst, physical/chemical process catalyst, etc., can solve the problem of high adiabatic temperature rise of catalyst, catalyst bed Increased lamination pressure drop, increased regeneration gas power consumption, etc., to achieve good response performance, shorten regeneration time, and reduce the use of water vapor

Active Publication Date: 2018-06-26
WISON ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The low feed temperature and oxygen concentration of the regeneration gas will make it difficult to regenerate the catalyst. If the feed temperature and oxygen concentration of the regeneration gas are too high, it will lead to a high adiabatic temperature rise of the catalyst, or a phenomenon of fly temperature, which will further cause the catalyst bed The temperature cannot be controlled, which will eventually affect the reaction performance of the catalyst after regeneration. On the other hand, the linear velocity of the regeneration gas must be appropriate. If the linear velocity is too low, there will be external diffusion effects such as concentration and temperature gradients, which will prolong the regeneration time of the catalyst and affect production. If the speed is too high, the external diffusion effect will be eliminated, but it will lead to an increase in the pressure drop of the catalyst bed, which will increase the power consumption of regeneration gas and reduce the economical efficiency of the device.

Method used

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  • A kind of regeneration method of butene oxidative dehydrogenation to butadiene adiabatic fixed-bed catalyst
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Embodiment 1

[0025] like figure 1 As shown, it is a series-type adiabatic two-stage axial fixed-bed reactor, wherein the diameters of the adiabatic first stage and adiabatic second stage reactors are both 3500 mm, and the heights of the adiabatic first stage catalyst bed 3 and the adiabatic second stage catalyst bed 8 are both 600 mm. During the catalyst regeneration process, keep the regeneration gas linear velocity constant in the adiabatic stage 1, the temperature of the feed 2 in the adiabatic stage 1 is regulated by the feed heater 1 in the adiabatic stage 1 stage, and the temperature of the feed 7 in the adiabatic stage 2 stage is mainly regulated by feeding nitrogen gas between stages, and the temperature in the adiabatic stage 2 The oxygen concentration of the feed 7 is mainly adjusted by the feed air between the stages; during the catalyst regeneration process, the outlet temperature of the catalyst bed is always controlled between 300.0 and 700.0°C. , the feed oxygen concentratio...

Embodiment 2

[0031] like figure 1 As shown, it is a series-type adiabatic two-stage axial fixed-bed reactor, wherein the diameters of the adiabatic first stage and adiabatic second stage reactors are both 3500 mm, and the heights of the adiabatic first stage catalyst bed 3 and the adiabatic second stage catalyst bed 8 are both 600 mm. During the catalyst regeneration process, the linear velocity of the regeneration gas in the adiabatic first stage was kept constant, the temperature of the feed 2 in the adiabatic first stage was regulated by the feed heater 1 in the adiabatic second stage, and the temperature of the feed 7 in the adiabatic second stage was mainly fed by nitrogen and carbon dioxide (volume composition 10% nitrogen and 90% carbon dioxide), the oxygen concentration of the adiabatic second-stage feed 7 is mainly adjusted by the inter-stage feed air; during the catalyst regeneration process, the outlet temperature of the catalyst bed is always controlled between 300.0-700.0°C, in...

Embodiment 3

[0037] like figure 2 As shown, it is a chilled-type adiabatic two-stage axial fixed-bed reactor, in which the diameters of the adiabatic first-stage and adiabatic second-stage reactors are both 3500mm, and the catalyst bed heights of the adiabatic first-stage catalyst bed and the adiabatic second-stage catalyst bed are both 600mm. During catalyst regeneration, the linear velocity of regeneration gas in the adiabatic stage 1 is kept constant, the temperature of the feed 2 in the adiabatic stage 1 is regulated by the feed heater 1 in the adiabatic stage 1, and the temperature of the feed 7 in the adiabatic stage 2 is mainly regulated by feeding liquid water between the stages. The oxygen concentration of the stage feed 7 is mainly adjusted by the feed air between the stages; during the catalyst regeneration process, the catalyst bed outlet temperature is always controlled between 300.0-700.0°C. In order to prevent the catalyst bed from overheating, the regeneration process follo...

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Abstract

The invention relates to a regeneration method of adiabatic fixed bed catalyst for preparing butadiene through butene oxidation dehydrogenation. The regeneration method comprises the following steps that 1, a catalyst bed layer is purged with a diluent until residual hydrocarbons are purged clean; 2, the diluent and air are mixed and preheated and then enter an adiabatic first-stage catalyst bed layer at a certain linear velocity for catalyst regeneration, one or any one combination of liquid water, nitrogen and CO2 is mixed with the air and then fully mixed with a discharged material of the adiabatic first-stage catalyst bed layer, and the mixture enters an adiabatic second-stage catalyst bed layer for catalyst regeneration; 3, the temperature of regenerated gas is increased or the concentration of oxygen in the regenerated gas is separately increased, and catalyst regeneration is finished until the temperature of an inlet of each stage of the iron catalyst bed layer is close to that of an outlet of each stage of the iron catalyst bed layer. Compared with the prior art, the regeneration method is good in regeneration effect and economy.

Description

technical field [0001] The invention relates to the field of catalyst regeneration for butene oxidative dehydrogenation to butadiene, in particular to an in-situ regeneration method for butene oxidative dehydrogenation to butadiene iron catalyst used in an adiabatic fixed bed. Background technique [0002] In recent years, the energy structure has changed, and the output of butadiene from traditional naphtha cracking units has declined. On the other hand, the downstream industry of butadiene has developed rapidly, making it difficult for butadiene to meet the demand. Therefore, in recent years, the oxidation of butadiene The method of dehydrogenation to butadiene has gained attention again. This method uses ferrite as a catalyst to convert n-butene raw materials such as butene-1 and cis-trans-butene into butadiene by oxidative dehydrogenation. [0003] Butene oxidative dehydrogenation reaction mainly adopts two-stage or multi-stage cold-shock type adiabatic fixed bed, and th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/94B01J23/745B01J38/14B01J38/06B01J38/04C07C5/333C07C11/167
CPCY02P20/584
Inventor 杨文书吴勇军李延生
Owner WISON ENG