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Process method capable of effectively overcoming Kyropoulos-method crystal cracking

A process method, the technology of the bubble generation method, which is applied in crystal growth, chemical instruments and methods, the use of seed crystals to remain in the molten liquid during growth, etc. Large and other problems, to achieve the effect of improving the yield and material yield, reducing thermal stress, and reducing production costs

Inactive Publication Date: 2016-06-22
HUANGSHAN DONGJING OPTOELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ideally, the crystal should not be in contact with the crucible during the growth process, but due to the slightly convex shape of the solid-liquid interface and the large temperature gradient at the bottom of the crucible, the growth rate of the crystal is too fast in the later stage of equal diameter growth and it is difficult to control, and the bottom of the crystal is easy to crucible. Wall phase adhesion forms a large-area sticky crucible, which leads to excessive thermal stress of the crystal during the cooling process, resulting in cracking, greatly reducing the yield and material yield of the crystal, and prolonging the growth cycle and increasing production costs.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A kind of technological method that solves the cracking of 40kg level sapphire crystal kyropoulos method, comprises the steps:

[0024] ①Put 40kg of alumina raw material into the crucible of the Kyosho furnace, install the seed crystal on the lifting rod, vacuumize, and start the heating system to melt the raw material. In the process of the above-mentioned chemical material, first use a higher heating rate to increase the voltage, generally 500-2000mv / h, and after 12 hours, when it is close to the chemical material voltage, which is 9000mv, then use a smaller heating rate to increase the voltage, generally 100- 600mv / h, until the final chemical voltage of 9300mv±100mv is reached.

[0025] After the raw materials are completely melted, find a suitable seeding temperature to start seeding, and the diameter of the crystal is 0-50mm. After the seeding is completed, the pulling rate and cooling rate are set according to the Kyropoulos process, so that the crystal enters th...

Embodiment 2

[0034] A kind of technological method that solves the cracking of 80kg level sapphire crystal kyropoulos method, comprises the steps:

[0035] ①Put 80kg of alumina raw material into the crucible of the Kyosho furnace, install the seed crystal on the lifting rod, vacuumize, and start the heating system to melt the raw material. In the process of the above-mentioned chemical material, first use a higher heating rate to increase the voltage, generally 500-2000mv / h, and after 14 hours, when it is close to the material voltage, use a smaller heating rate to increase the voltage, generally 100-600mv / h h, until the chemical voltage is finally reached.

[0036] After the raw materials are completely melted, find a suitable seeding temperature to start seeding, and the diameter of the crystal is 0-50mm. After the seeding is completed, the pulling rate and cooling rate are set according to the Kyropoulos process, so that the crystal enters the stage of shoulder-shoulder and equal-diame...

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Abstract

The invention discloses a process method capable of effectively overcoming Kyropoulos-method crystal cracking. The process method specifically comprises a process method for preventing the large area of the bottom of a crystal from being stuck to a crucible in a crystal growth process and releasing the crystal from the crucible after the growth is ended. By controlling a pulling speed and a cooling speed at the later period of equal-diameter growth, the growth speed of the crystal becomes slow; the crystal is released from a wall of the crucible through regulating a voltage value and manipulating a pulling rod. With the adoption of the process method disclosed by the invention, a condition that the large area of the bottom of the growing crystal is stuck to the crucible can be effectively prevented, and the diameter consistency of the crystal is good; in a cooling process, the crystal is separated from the wall of the crucible, so that the heat stress of the crystal is reduced, the probability of the crystal cracking is greatly reduced, and the yield and the sampling rate of the crystal are improved; the growth period can be easily shortened and the production cost is reduced.

Description

technical field [0001] The invention relates to the field of kyropoulos crystal growth, in particular to a method for effectively solving crystal cracking during the kyropoulos sapphire crystal growth process. Background technique [0002] Sapphire crystal (commonly known as corundum) has excellent properties such as high melting point, high hardness, good thermal conductivity, high light transmission from vacuum, ultraviolet, visible, and from near-infrared to mid-infrared. In addition, sapphire crystal has high temperature resistance Solubility, good chemical stability, excellent laser matrix material, window material for various optical components, infrared military devices and high-intensity lasers, widely used in the substrate materials of blue light semiconductor diodes LED and diode LD, almost all Substrate field. [0003] At present, the growth methods of sapphire mainly include pulling method (CZ), guided mode method (EFG), kyropoulos method (KY), heat exchange met...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C30B29/20C30B17/00
CPCC30B29/20C30B17/00
Inventor 余剑云李庆跃李凯张会选徐峰
Owner HUANGSHAN DONGJING OPTOELECTRONICS TECH
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