Hot galvanizing furnace hearth composite alloy and implementation process

A composite alloy and hot-dip galvanizing technology, which is applied in the hot-dip galvanizing process, metal material coating process, coating, etc., can solve the problem that the coating cannot meet the requirements, the yield of zinc slag and zinc ash is high, and the corrosion resistance of the coating is harsh. and other issues, to achieve the effect of good market prospects, excellent quality, and stable corrosion resistance

Inactive Publication Date: 2016-07-27
GUANGXI UNIV FOR NATITIES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The zinc content in these zinc slag and zinc ash is as high as 90%-95%, and the zinc consumed accounts for about 20%-35% of the total zinc, which will cause many effects such as shortening the life of the zinc pot and affecting the quality of the galvanized layer.
In addition, my country's alloying technology is relatively weak, and the current hot-dip galvanizing alloy process in China is very simple. The traditional hot-dip galvanizing process suffers from low production efficiency, uneven alloy composition, high yield of zinc dross and zinc ash, and poor quality of plated parts. Does not meet the national standards and other issues
With the development of steel materials and the higher and more stringent requirements for the corrosion resistance of the coating, the traditional hot-dip galvanizing technology has been unable to obtain a coating that meets the requirements.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A hot-dip galvanized molten pool composite alloy comprises the following raw materials in weight percentage: 99.78% zinc, 0.08% aluminum, and 0.14% nickel.

[0026] The implementation process of above-mentioned hot-dip galvanized molten pool composite alloy comprises the following steps:

[0027] (1) Ingredients: Weigh the raw materials according to the above weight percentage;

[0028] (2) Smelting: Aluminum and nickel are first smelted into aluminum-nickel alloy in a vacuum electric arc furnace. Zinc is put into a crucible resistance furnace and heated to form zinc liquid. After that, aluminum-nickel alloy is added to melt, and a quartz glass rod is used to stir evenly, degas and stand still. , to obtain molten pool composite alloy solution;

[0029] (3) Plating parts treatment: flattening and cleaning the surface of the plated parts, alkali cleaning and degreasing, pickling and rinsing, plating aid treatment and drying;

[0030] (4) Hot-dip galvanizing: After the m...

Embodiment 2

[0034] A hot-dip galvanized molten pool composite alloy comprises the following raw materials in weight percentage: 99.70% zinc, 0.12% aluminum, 0.10% nickel, 0.024% lanthanum, and 0.056% cerium.

[0035] The implementation process of above-mentioned hot-dip galvanized molten pool composite alloy comprises the following steps:

[0036] (1) Ingredients: Weigh the raw materials according to the above weight percentage;

[0037] (2) Smelting: aluminum, nickel, lanthanum and cerium are first smelted into a composite alloy in a vacuum electric arc furnace. Zinc is put into a crucible resistance furnace and heated to form a zinc liquid, and then the composite alloy is melted, and the quartz glass rod is used to stir evenly, degas, and stand still;

[0038] (3) Plating parts treatment: flattening and cleaning the surface of the plated parts, alkali cleaning and degreasing, pickling and rinsing, plating aid treatment and drying;

[0039] (4) Hot-dip galvanizing: Clean the zinc ash o...

Embodiment 3

[0043] A hot-dip galvanized molten pool composite alloy comprises the following raw materials in weight percentage: 99.75% zinc, 0.15% aluminum, and 0.10% nickel.

[0044] The implementation process of above-mentioned hot-dip galvanized molten pool composite alloy comprises the following steps:

[0045] (1) Ingredients: Weigh the raw materials according to the above weight percentage;

[0046] (2) Smelting: aluminum and nickel are first smelted into a composite alloy in a vacuum electric arc furnace, zinc is put into a crucible resistance furnace and heated to form zinc liquid, and then the composite alloy is melted, and the quartz glass rod is used to stir evenly, degas, and stand still;

[0047] (3) Plating parts treatment: flattening and cleaning the surface of the plated parts, alkali cleaning and degreasing, pickling and rinsing, plating aid treatment and drying;

[0048] (4) Hot-dip galvanizing: Clean the zinc ash on the surface in time after the composite alloy in the ...

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Abstract

The invention provides hot galvanizing furnace hearth composite alloy and an implementation process. The hot galvanizing furnace hearth composite alloy comprises, by weight, 96.9%-99.85% of zinc, 0.08%-1.0% of aluminum, 0-0.14% of nickel, 0-1.0% of manganese, 0-0.12% of silicon, 0-2.0% of magnesium, 0-0.5% of rare earth lanthanum and 0-1.0% of rare earth cerium. The implementation process includes the steps of burdening, smelting, plating part treatment, hot galvanizing and the like. According to the hot galvanizing furnace hearth composite alloy, the materials have excellent corrosion resistance and comprehensive mechanical property, the structure and performance are stable, and the quality can be guaranteed to meet the requirements for current national standard; the preparation method is simple, the cost can be effectively controlled, and the market prospect is good.

Description

technical field [0001] The invention relates to the field of anti-corrosion technology in the iron and steel industry, in particular to a method of hot-dip galvanizing molten pool composite alloy and its implementation process. Background technique [0002] Hot-dip galvanizing originated in the middle of the 18th century. It is currently the most widely used and cost-effective steel surface treatment method. Its principle is to use the standard electrode potential of zinc to be negative to that of iron. The zinc layer thus realizes the function of protecting the steel base, thereby greatly prolonging the service life of the steel. Compared with other metal anti-corrosion methods, the hot-dip galvanizing process is more important in the electrochemical protection of the coating, the compactness of the coating, the durability of the coating, the maintenance-free property of the coating, the bonding force between the coating and the substrate, the economy of the coating, and th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C2/06C22C18/00C22C18/04
CPCC23C2/06C22C18/00C22C18/04
Inventor 蒙洁丽李光丰梁建烈祝金明尹彩流崔雪鸿
Owner GUANGXI UNIV FOR NATITIES
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