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Insulating board and insulating glue sheet for laminated busbar, and production methods thereof

A technology of laminated busbars and insulating films, which is applied in the direction of adhesives, epoxy resin adhesives, film/sheet adhesives, etc., can solve the problem of insulation film bonding performance and moisture resistance decline, mechanical strength and electrical performance. Good, insulation board electrical performance decline and other problems, to avoid poor impregnation, reduce production difficulty, good electrical insulation performance

Inactive Publication Date: 2016-08-17
GUANGDONG SHENGYI SCI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since laminated busbars usually pass a large current, their working temperature usually exceeds 100°C, and PET film materials usually have poor high temperature resistance and flame retardancy. In order to make the laminated busbars prepared by coating the surface of PET film materials The flame retardant of the row insulation film reaches UL94V-0 level, and a large amount of flame retardant is usually added to the coated adhesive, which will lead to a decrease in the bonding performance and moisture resistance of the insulation film, and the surface of the PET film material Insulation films prepared by coating flame retardant adhesives but easily prepared by adding a large amount of flame retardants have poor mechanical strength and electrical properties and poor dimensional stability at high temperatures
[0004] At present, in the application field of high-power laminated busbars, in order to overcome the shortcomings of PET film materials such as poor high temperature resistance and insufficient flame retardant performance, FR-4 insulating boards are usually used to bond high temperature resistant pure rubber films as conductor surfaces or between conductors. However, ordinary FR-4 insulating boards are obtained by directly impregnating glass fiber cloth with epoxy glue and then drying and curing. It is inevitable that there will be hollow glass yarns or poor impregnation between yarn bundles, which will lead to The electrical performance of the insulating board is reduced
[0005] Therefore, how to solve the problem of hollow glass yarn or poor impregnation between yarn bundles in the process of gluing glass fiber cloth, and obtain an insulating board with excellent electrical properties, so that it can be better used in the field of high-power laminated busbars Become a common concern of engineers and technicians in the industry

Method used

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  • Insulating board and insulating glue sheet for laminated busbar, and production methods thereof
  • Insulating board and insulating glue sheet for laminated busbar, and production methods thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0050] An insulating board for laminated busbars. Firstly, the shaped cloth is produced through the first embodiment, that is, the glass raw materials are first drawn and paralleled, and then the glass strands are impregnated with epoxy resin glue. Bake at 100°C for 3 minutes to perform semi-curing treatment, then twist, warp and weave according to the specifications of 104 glass fiber cloth. After weaving, bake in an oven at 180°C for 90 minutes to cure. Obtain a shaped cloth, the weight content of resin in the shaped cloth is no more than 30%;

[0051] Then immerse the obtained shaped cloth in the epoxy resin glue again, take it out and bake and cure it in an oven at 180°C to 250°C for 5 to 10 minutes to completely cure the resin glue to obtain an insulating board;

[0052] An insulating film for laminated busbars: the surface of the insulating board obtained above is coated with a modified polyester adhesive, and baked in an oven at 120-150°C for 3-5 minutes to obtain a lam...

Embodiment 2

[0055] An insulating board for laminated busbars. Firstly, the sizing cloth is made through the second embodiment, that is, the glass raw materials are drawn, paralleled, twisted and warped, and the warped yarns are impregnated with epoxy resin glue. Glue treatment, get the dipped warp yarn and bake it at 150°C for 3 minutes to perform semi-curing treatment, then weave it according to the specifications of 104 glass fiber cloth, and bake it in an oven at 200°C for 50 minutes after weaving After curing, a shaped cloth is obtained, and the resin weight content in the shaped cloth is no more than 30%;

[0056] Then immerse the obtained shaped cloth in the epoxy resin glue again, take it out and bake and cure it in an oven at 180°C to 250°C for 5 to 10 minutes to completely cure the resin glue to obtain an insulating board;

[0057] An insulating film for laminated busbars: the surface of the insulating board obtained above is coated with a modified epoxy adhesive, and baked in an...

Embodiment 3

[0060] An insulating board for laminated busbars. Firstly, the sizing cloth is made through the second embodiment, that is, the glass raw materials are drawn, paralleled, twisted and warped, and the warped yarns are impregnated with epoxy resin glue. Glue treatment, get the dipped warp yarn and bake it at 150°C for 3 minutes to perform semi-curing treatment, then weave it according to the specifications of 104 glass fiber cloth, and bake it in an oven at 200°C for 50 minutes after weaving After curing, a shaped cloth is obtained, and the resin weight content in the shaped cloth is no more than 30%;

[0061] Then immerse the obtained shaped cloth in the epoxy resin glue again, take it out and bake and cure it in an oven at 180°C to 250°C for 5 to 10 minutes to completely cure the resin glue to obtain an insulating board;

[0062] An insulating film for laminated busbars: the surface of the insulating board obtained above is coated with a modified acrylic adhesive, and baked in ...

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Abstract

The invention relates to the laminated busbar technical field, and especially relates to an insulating board for a laminated busbar; a production method includes the following steps: firstly, wire-drawing; followed by carrying out glue dipping and cloth knitting: dipping glass wires in a resin glue solution, gluing for the first time, carrying out drying semi-solidification treatment after gluing for the first time, and followed by knitting to form a glass fiber cloth blank; then roasting, and curing; and finally dipping with the glue, and curing, to obtain the insulating board. Molding cloth is adopted as a reinforcing material and is obtained through dipping with the glue; compared with a PET insulating thin film, the insulating board has better flame retardancy, and has good mechanical strength, good dimensional stability and excellent electrical stability performance in a condition of high temperature. The invention also relates to an insulating glue sheet for the laminated busbar and a production method thereof.

Description

technical field [0001] The invention relates to the technical field of laminated busbars, in particular to an insulating plate for laminated busbars, an insulating film for laminated busbars and a manufacturing method thereof. Background technique [0002] The laminated busbar is a connection bar with a multi-layer composite structure, which is to stack two or more layers of conductor materials together, and electrically isolate the layers of conductor materials with insulating materials. The insulation is heat pressed together. It can also be called composite busbars, laminated busbars, laminated busbars, composite copper bars, composite busbars, low-inductance busbars, etc. It is based on electromagnetic theory, which combines wide and thin copper bars with very thin insulating materials. It is formed by pressing, and the opposite current passes through the adjacent wires, and the magnetic fields cancel each other, which can reduce the parasitic inductance and improve the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/42B29C70/54C09J7/02C09J167/00C09J163/00C09J133/00
CPCB29C70/42B29C70/54C09J7/25C09J133/00C09J163/00C09J167/00C09J2433/00C09J2463/00C09J2463/006C09J2467/00
Inventor 左陈伍宏奎刘东亮茹敬宏王克峰
Owner GUANGDONG SHENGYI SCI TECH
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