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A brazing process

A brazing process and brazing technology, used in welding media, manufacturing tools, welding equipment, etc., can solve problems such as high process difficulty, high cost, damage to LED light sources, and inapplicability, and achieve high thermal conductivity, life and product qualification rate. boosted effect

Active Publication Date: 2018-08-14
GUANGDONG REAL FAITH LIGHTING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of the existing brazing processes are only applicable to metal materials. In recent years, some inorganic non-metallic materials have gradually appeared using brazing welding processes, but they all have considerable process difficulty and high cost.
[0004] In particular, some brazing processes are in a high-temperature environment during the over-flow soldering process. When the welding involves the assembly process of the shell of the lamp, because the LED light source components have been packaged inside the shell, the high-temperature environment will cause damage to the LED light source. Therefore, in this The high temperature brazing process is not applicable under the process

Method used

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  • A brazing process

Examples

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Comparison scheme
Effect test

Embodiment 1

[0039] Example 1

[0040] Brazing materials include the following materials:

[0041] 80 parts by weight of metal alloy powder and 20 parts by weight of flux paste;

[0042] The metal alloy powder is composed of the following materials: 1 part by weight of metallic bismuth Bi, 1 part by weight of metallic silver Ag, and 98 parts by weight of metallic tin Sn;

[0043] The purity of the aforementioned metallic bismuth is 99.99%;

[0044] The purity of the aforementioned metallic silver is 99.99%;

[0045] The purity of the aforementioned metallic tin is 99.99%;

[0046] The weight parts of each material in the soldering paste are 4.8 parts by weight of polymerized rosin, 4.8 parts by weight of polydimethylsiloxane, 9.6 parts by weight of tetraethoxysilane, 0.95 parts by weight of triethanolamine, and 0.48 parts by weight of phytic acid. SiO 2 4.37 parts by weight.

[0047] Method of preparing brazing material:

[0048] Step 1: Preparation of Sn-Bi alloy intermediate

[0049] Weigh 2 parts by ...

Embodiment 2

[0060] Brazing materials include the following materials:

[0061] 90 parts by weight of metal alloy powder and 10 parts by weight of solder paste;

[0062] The metal alloy powder is composed of the following materials: 20 parts by weight of Bi, 0.1 parts by weight of Ag and 79.9 parts by weight of Sn;

[0063] The purity of the aforementioned metallic bismuth is 99.99%;

[0064] The purity of the aforementioned metallic silver is 99.99%;

[0065] The purity of the aforementioned metallic tin is 99.99%;

[0066] The weight parts of each material in the flux paste are 3.85 parts by weight of polymerized rosin, 3.85 parts by weight of phenylmethylsiloxane homopolymer, 0.38 parts by weight of triethanolamine, and Al 2 O 3 1.92 parts by weight.

[0067] Method of preparing brazing material:

[0068] Step 1: Preparation of Sn-Bi alloy intermediate

[0069] Weigh 30 parts by weight of Sn and 20 parts by weight of Bi according to 1.5:1 parts by weight of Sn and Bi, and then put them in an intermed...

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Abstract

A brazing technique includes the following steps that firstly, a first welded element and a second welded element which are to be welded and a brazing material are provided; secondly, the welded elements are pretreated; thirdly, the brazing material is injected in welded portions of the first welded element and the second welded element; fourthly, the first welded element and the second welded element which are injected with the brazing material are kept fixed and heated and cooled through a heating device, wherein the heating temperature does not exceed 180 DEG C; and fifthly, the welded elements are subjected to aftertreatment. By the adoption of the provided brazing technique, low-temperature brazing of materials such as a metal aluminum alloy composite material, ceramics and glass can be achieved; and the utilized brazing material is high in heat conducting coefficient, operation is convenient and rapid, the technique is simple, cost is low, the pass percent of brazed products is effectively increased, and the production cost is reduced.

Description

Technical field [0001] The invention belongs to the technical field of welding, and specifically relates to a brazing process between inorganic non-metallic materials. Background technique [0002] In the prior art, the assembly process between the light source assembly and the lamp housing of the LED bulb lamp is generally a series of assembly process methods such as gluing, fusion sealing and snapping. Traditionally, the lampshade is bonded to the base by glue. Although the cost is low and the process is simple, the temperature resistance is poor, and it is easy to crack and fall off after the lamp is heated for a period of time. As for the high-temperature melting and sealing technology, in such a high-temperature environment, the external lead electrode is fixed by bonding, and it is very easy to separate from the base and cause a dead light. [0003] The brazing process is generally considered to be able to make up for the technical defects of the process types such as glue, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K1/20B23K35/40B23K35/365
CPCB23K1/206B23K35/365B23K35/40
Inventor 丁天昊程康丁萍
Owner GUANGDONG REAL FAITH LIGHTING TECH