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Glass fiber fabric having double-sided twill stereo structure and method for preparing composite material

A double-sided twill and glass fiber technology, applied in fabrics, chemical instruments and methods, textiles, etc., can solve the problems of increasing the overall structure density, increasing the cost of raw materials, increasing the negative effect of interlayer strength of phenolic materials, etc., and achieving thickness and Increased weight ratio, low operating time and cost, and good process performance

Active Publication Date: 2016-09-21
AEROSPACE RES INST OF MATERIAL & PROCESSING TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This has the following obvious disadvantages. First, the increase in the number of layers will increase the density of the overall structure. Second, it will increase the negative effect of insufficient interlayer strength of phenolic materials. Third, the cost of raw materials will increase significantly.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Glass fiber fabric having double-sided twill stereo structure and method for preparing composite material
  • Glass fiber fabric having double-sided twill stereo structure and method for preparing composite material
  • Glass fiber fabric having double-sided twill stereo structure and method for preparing composite material

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Effect test

preparation example Construction

[0032] The invention relates to a double-sided twill weave glass fiber three-dimensional fabric and a method for preparing the composite material thereof: the fabric has a 2 / 6 double-sided twill weave imitation three-dimensional structure, and is prepared into a prepreg by a solution impregnation method, and then is cured by lamination Laminated structural composites, or formed and cured with honeycomb or foam cores into sandwich structural composites.

[0033] The schematic diagram of the texture of the double-sided twill glass fiber fabric is attached figure 1 As shown, it has a 2 / 6 double-sided twill imitation three-dimensional structure, its warp yarn density is 40±2 yarns / cm, and the weft yarn density is 12±1 yarns / cm (6±0.5 yarns / cm / layer, 2 layers in total). The density is 600±30g / m 2 , the thickness is 0.70±0.05mm; its warp and weft tensile breaking strength can reach 3000N / 25mm and 5000N / 25mm respectively.

[0034] The warp yarn is an alkali-free glass fiber yarn wi...

Embodiment 1

[0063] The non-alkali glass fiber yarn of EC9-34×1×2S40T5 (silane type sizing grade) is used as the warp yarn, and the alkali-free glass fiber yarn of EC9-68×1×4S28T5 is used as the weft yarn, and the three-dimensional weaving mechanism is adopted A fabric with a 2 / 6 double-sided twill imitation three-dimensional structure was prepared, and its performance test results are shown in Table 1.

[0064] Adopt above-mentioned fiberglass fabric to carry out the preparation of phenolic resin-based composite material, the steps are as follows:

[0065] 1) Stir evenly the barium phenolic resin with the aldehyde-phenol ratio of 1.6 and technical alcohol, and make the specific gravity of the obtained resin solution be 1.10;

[0066] 2) The solution obtained in step 1) and the fabric are continuously impregnated, dried and wound on a vertical solution impregnation machine to obtain a fiber-reinforced phenolic resin prepreg. The main process parameters of dipping include: the distance bet...

Embodiment 2

[0075]The non-alkali glass fiber yarn of the specification EC9-68×1Z28T5 (silane type sizing agent grade) is used as the warp yarn, and the non-alkali glass fiber yarn of the specification EC9-68×1×4S28T5 is used as the weft yarn, and is prepared by a three-dimensional loom A fabric with a 2 / 6 double-sided twill imitation three-dimensional structure was developed, and its performance test results are shown in Table 1.

[0076] Adopt above-mentioned fiberglass fabric to carry out the preparation of phenolic resin-based composite material, the steps are as follows:

[0077] 1) Stir evenly the barium phenolic resin with the aldehyde-phenol ratio of 1.6 and technical alcohol, and make the specific gravity of the obtained resin solution be 1.10;

[0078] 2) The solution obtained in step 1) and the fabric are continuously impregnated, dried and wound on a vertical solution impregnation machine to obtain a fiber-reinforced phenolic resin prepreg. The main process parameters of dippi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A double-sided twill stereo glass fiber fabric and a method for preparing a composite material are provided. The glass fiber fabric has a 2 / 6 double-sided twill imitated stereo structure, has the surface density of 600+ / -30 g / m<2> and the thickness of 0.70+ / -0.05 mm, has excellent flexibility, surface smoothness and mechanical properties, and is especially suitably used as a reinforcing material of a resin-based composite material. Preparation of the composite material comprises the steps: firstly, continuously impregnating a fabric with a resin solution in virtue of a solution-method impregnator to prepare a prepreg; and then, making the prepreg into a composite material having a laminated structure or a composite material having a sandwich-layer structure including a honeycomb sandwich-layer structure and a foam sandwich-layer structure according to design requirements. Various mechanical properties of the prepared composite material are excellent in expression, and especially, the single-layer thickness of the prepreg after curing in the composite material reaches 0.55-0.60 mm and is significantly higher than that of prepreg of glass fiber fabrics with satin weave, plain weave, twill and other types and with the same unit weight; therefore, the glass fiber fabric can be widely promoted and applied in cabin internal decoration of high-speed rails, ships and the like.

Description

technical field [0001] The invention relates to a glass fiber fabric and a preparation method for a composite material thereof, in particular to a glass fiber fabric with a double-sided twill three-dimensional structure and a preparation method for a composite material thereof, belonging to the technical field of composite material preparation. Background technique [0002] With the rapid development of civil high-end equipment manufacturing represented by rail transit vehicles such as high-speed rail, there is a huge demand for flame-retardant composite materials for interior structures. On the one hand, its low density can achieve a large structural weight reduction to improve the overall operating economy of the vehicle. On the other hand, this kind of material usually has the characteristics of high-efficiency flame retardancy and beautiful surface, so it can effectively improve the safety of the interior of the car. sex and comfort. At present, typical composite interi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/10B32B37/06B32B38/08D03D13/00D03D15/00C08L61/06C08K9/06C08K7/14C08J5/24D03D15/267D03D15/50
CPCD03D13/00C08J5/24C08K7/14C08K9/06B32B37/06B32B37/10B32B38/08C08J2361/06D10B2101/06D03D15/267C08L61/06
Inventor 王伟左小彪杨晓光颜雪孙福瑞
Owner AEROSPACE RES INST OF MATERIAL & PROCESSING TECH