Emulsion microfiltration circulating system and technology

A circulation system and emulsion technology, applied in the emulsion microfiltration circulation system and process field, can solve the problems of product downgrading, work roll loss, and failure to form a filter layer, etc., to ensure quality and yield, and eliminate loss And the effect of replacing and reducing the content of impurities

Inactive Publication Date: 2016-10-26
湖北朗净科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The magnetic bar filter has the following disadvantages: 1) The joint surface is not easy to control due to the soft spot (caused by the metal powder in the emulsion) of the work roll, and the magnetic bar is easily deformed or damaged or scraped clean due to the improper linkage mechanism
Repeatedly, forming a vicious circle, it will cause the dirty oil iron powder and ash powder in the dirty oil tank to rise
2) The magnetic bar scraping mechanism is easy to get stuck, causing the large chain of the magnetic bar to be pulled off, causing equipment accidents
3) Due to its insufficient structure and capacity, the effect of filtering iron powder is very poor, resulting in the rise of iron powder and ash powder, causing wear and replacement of work rolls, and greatly increasing the rolling cost of the enterprise
However, when the Hoffman filter is working, due to the insufficient negative pressure of the fan, the filter paper is not suitable for the heavy pollution of the filtered oil, and the filter screen layer cannot be formed, causing the filter to fail, and the oil will overflow, flow into the dirty oil tank, and flow back into the filter. Clean oil tank, forming secondary pollution
As a result, the finished steel plate has black spots, the product is downgraded or becomes a defective product or even a waste product; due to the unsatisfactory filtering effect, the metal powder in the emulsion forms a problem of soft spots on the work roll, resulting in loss and replacement of the work roll, resulting in greater waste

Method used

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  • Emulsion microfiltration circulating system and technology
  • Emulsion microfiltration circulating system and technology
  • Emulsion microfiltration circulating system and technology

Examples

Experimental program
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Effect test

Embodiment 1

[0029] like figure 1 As shown, the present embodiment provides an emulsion microfiltration circulation system, including a waste liquid storage tank, an oil separation sedimentation tank, a hydrocyclone, a self-cleaning filter and a microfiltration device connected in sequence; the microfiltration device includes The microfiltration tube filter, the microfiltration backwash box and the backwash collector, the microfiltration tube filter is connected with the microfiltration backwash box and the backwash collector respectively, and the microfiltration backwash box is also connected with the microfiltration pump through the backwash pump. The filter tube filter is connected, specifically, the microfiltration tube filter is circulated and backwashed through the microfiltration backwash box, and the waste liquid is collected with a backwash collector after backwashing; the microfiltration device, self-cleaning filter The slurry collected by the hydrocyclone and the waste liquid st...

Embodiment 2

[0035] This embodiment provides a kind of emulsion microfiltration circulation process based on embodiment 1, comprising the following steps:

[0036] S1. Inclined plate oil-separation precipitation: the steel rolling waste emulsion containing iron powder and ash is separated from oil with an inclined plate with an inclination angle of 45°~60°. The oil particle retention rate is 0.2mm / s, and the particle size is 60μm and above oil particles;

[0037] S2. Hydrocyclone treatment: the waste emulsion treated by S1 is passed into the hydrocyclone, and the large particles in the feed liquid enter the conical cylinder at the lower part of the hydrocyclone and are removed. The outlet of the upper part of the hydrocyclone is discharged;

[0038] S3. Self-cleaning filtration treatment: pass the supernatant liquid discharged from S2 into a self-cleaning filter to filter and discharge sewage, and remove particulate impurities with a particle size of 130 μm and above;

[0039] S4. Microf...

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Abstract

The invention discloses an emulsion microfiltration circulating system and technology. The circulating system comprises a waste liquid storage tank, an oil-separation settling tank, a hydraulic cyclone, a self-cleaning filter and a microfiltration device which are communicated sequentially; the microfiltration device comprises a microfiltration pipe filter, a microfiltration backwashing tank and a backwashing collector, and the microfiltration pipe filter is connected with the microfiltration backwashing tank and the backwashing collector respectively; and slurry collected by the microfiltration device, the self-cleaning filter, the hydraulic cyclone and the waste liquid storage tank is respectively connected with a slurry treatment device respectively through a pipeline, and liquid backwashed and collected by the microfiltration device and liquid obtained through separation of the slurry treatment device return to a liquid inlet of the waste liquid storage tank through a pipeline. According to the emulsion microfiltration circulating system and technology, the problem of purifying emulsion during rolling of steel plates can be effectively solved, the used emulsion can be continuously circulated, filtered and recycled so as to fundamentally achieve no drainage of waste emulsion, the energy-saving and emission-reduction effects can be achieved, and the emulsion microfiltration circulating system and technology are environment-friendly and efficient, and are suitable for industrial application.

Description

technical field [0001] The invention belongs to the technical field of steel rolling process equipment, and more specifically relates to an emulsion microfiltration circulation system and process. Background technique [0002] During the rolling process of the steel plate, the work rolls of the rolling mill and the strip steel slide in the rolling deformation area to form sliding friction, resulting in a large number of iron powder particles smaller than 30 microns. These iron powder particles not only cause wear to the roll, but also affect the surface quality of the strip. The entire rolling process is carried out with the spraying and lubrication of the emulsion. The iron powder particles generated during the production process will be washed into the emulsion and recycled for further use. If the emulsion filtration system cannot separate well If these iron powders are produced, the iron powder content in the emulsion is too high, which will affect the surface quality of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D36/04B01D36/02B21B45/02
CPCB01D36/02B01D36/04B21B45/0296Y02P70/10
Inventor 吕国林周向军周向华
Owner 湖北朗净科技有限公司
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