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Micro-emulsion cutting fluid and preparation technology thereof

A cutting fluid and microemulsion technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of poor heat transfer effect, decomposition and deterioration of water-based products, etc., and achieve the effects of reducing discharge, fast separation, good mildew resistance and sterilization

Inactive Publication Date: 2017-01-04
NANTONG KEXING CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems in the prior art that oil-based cutting fluid products corrode machined parts and have poor heat transfer effects, and water-based products decompose and deteriorate, the present invention provides a microemulsion cutting fluid and its preparation process

Method used

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  • Micro-emulsion cutting fluid and preparation technology thereof

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preparation example Construction

[0044] The preparation process of the microemulsion cutting fluid of the present invention comprises:

[0045] S1: Prepare the water phase system, under continuous heating and stirring, add the preset weight part of water into the container, slowly add the preset weight part of the processing aid soluble in the water phase, and fully dissolve;

[0046] S2: Prepare the oil phase system, under continuous stirring and heating, add the base oil, additives and processing aids soluble in the oil phase in sequence in the reaction kettle, and mix well;

[0047] S3: Prepare the microemulsion system, under continuous stirring and heating, slowly add the prepared water phase system to the oil phase system, and mix well;

[0048] S4: standing still to obtain the finished microemulsion cutting fluid. Each process step is described below:

[0049] Before the preparation process, it is necessary to set the types of processing aids and the weight of each component. According to the nature a...

Embodiment 1

[0056] Before carrying out the preparation process, set the parts by weight of each component, liquid phase carrier: adopt 45 parts of water, adopt 6 parts of base oil; 1 part of high fatty alcohol polyoxyethylene ether, 0.1 part of nano-silver particles for nano anti-mold and antibacterial agent, 6 parts of Span-80 for non-ionic surfactant;

[0057] S1: Prepare a water phase system, add 45 parts of water into the container under continuous heating and stirring, and fully dissolve;

[0058] S2: Prepare the oil phase system, under continuous stirring and heating, add 12 parts of base oil (purchased from PetroChina) and 21 parts of 2-aminoethanol borate, 16 parts of high fatty alcohol polyoxyethylene ether in the reactor , 0.1 part of nano-silver particles, 6 parts of Span-80 (purchased by BASF AG) are fully mixed;

[0059] S3: Prepare the microemulsion system, under continuous stirring and heating, slowly add the prepared water phase system to the oil phase system, and mix wel...

Embodiment 2

[0063] Before carrying out the preparation process, set the parts by weight of each component, liquid phase carrier: adopt 42 parts of water, adopt 10 parts of base oil; 1 part of high fatty alcohol polyoxyethylene ether, 0.2 part of nano-silver particles for nano anti-mold and antibacterial agent, 5 parts of Span-80 for non-ionic surfactant;

[0064] S1: Prepare a water phase system, add 42 parts of water to the container under continuous heating and stirring;

[0065] S2: Prepare the oil phase system, under continuous stirring and heating, add 10 parts of base oil (purchased from PetroChina) and 23 parts of 2-aminoethanol borate, 18 parts of high fatty alcohol polyoxyethylene ether in the reactor , 0.2 parts of nano-silver particles, 5 parts of Span-80 (purchased by BASF AG) are fully mixed;

[0066] S3: Prepare the microemulsion system, under continuous stirring and heating, slowly add the prepared water phase system to the oil phase system, and mix well;

[0067] S4: sta...

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Abstract

The invention discloses micro-emulsion cutting fluid and a preparation technology thereof. The micro-emulsion cutting fluid is prepared from 35-50 parts of a liquid-phase carrier, 8-15 parts of base oil, additives which include 15-25 parts of an antirust agent, 10-20 parts of a lubricant, 5-8 parts of a non-ionic surface active agent and 0.1-0.2 part of nanometer anti-mildew bactericide and processing aids. The preparation technology of the micro-emulsion cutting fluid comprises the steps of preparing a water phase system, and dissolving water and the processing aids dissolved into a water phase; preparing an oil phase system, and mixing the base oil and the additives and the processing aids dissolved into an oil phase; preparing a micro-emulsion system, slowly adding the prepared water phase system into the oil phase system, and mixing the mixture to be uniform; performing standing, and obtaining the finished micro-emulsion cutting fluid. The micro-emulsion cutting fluid is good in heat transfer performance, good in lubricating performance, not likely to be mildewed or sedimented or layered, and capable of reducing environmental pollution; meanwhile, the preparation method is simple and convenient and low in cost, simplifies production procedures and saves the cost.

Description

technical field [0001] The invention relates to the field of metal processing, and specifically designs a microemulsion cutting fluid and a preparation process thereof. Background technique [0002] During the forming process of metal processing, boring, drilling, tapping, grinding, cutting and many other processes are required according to different requirements. During these processing processes, there must be a lubricating cooling medium, commonly known as "cutting fluid". [0003] Traditional cutting fluids include water-based cutting fluids and oil-based cutting fluids. Oil-based cutting fluid adopts oil-based materials with particularly good lubricity, suitable for difficult cutting, tapping, drilling, extrusion, processing, such as cutting oil, emulsified oil and other oily products. Such oily products consume a lot of oil resources, and the strong pungent smell seriously affects the physical and mental health of operators. Moreover, the viscous residue left by chemi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22C10N30/04C10N30/16C10N30/12
CPCC10M173/00C10M2201/05C10M2207/283C10M2209/103C10M2209/104C10M2227/061C10N2030/04C10N2030/12C10N2030/16C10N2040/22
Inventor 傅士超吴龙铁王凯华吴桂勤
Owner NANTONG KEXING CHEM
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