Ultrasonic mold casting method for alloy steel

An ultrasonic and alloy steel technology, which is applied in the field of ultrasonic die casting of alloy steel, can solve problems such as the inability to introduce ultrasonic waves into high-temperature steel melts, the inability to achieve long-term ultrasonic effects, and the destruction of ceramic materials, so as to achieve the reduction of micro-porosity defects, The effect of reducing attenuation and preventing shattering

Active Publication Date: 2017-03-22
CENT SOUTH UNIV
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  • Abstract
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  • Application Information

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Problems solved by technology

[0003] However, most of the research on ultrasonic metal melt processing technology is concentrated in the field of solidification and forming of medium and low temperature alloys such as aluminum and aluminum alloys, magnesium and magnesium alloys, and is rarely used in high temperature alloy steels. Applied to processing small steel samples, there is still a long way to go before industrial application
The main reason for this is that if the ultrasonic wave is to be introduced into the high-temperature melt, the probe of the ultrasonic waveguide device must be in direct contact with the high-temperature melt, and the ultrasonic probe is easily eroded in the high-temperature melt. The advanced titanium alloy probe can basically meet the application of ultrasonic waves in the solidification and forming process of medium and low temperature alloy melts such as aluminum al

Method used

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  • Ultrasonic mold casting method for alloy steel
  • Ultrasonic mold casting method for alloy steel
  • Ultrasonic mold casting method for alloy steel

Examples

Experimental program
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Effect test

Embodiment 1

[0023] Pour the 35CrMo molten steel that has been kept warm for a period of time after slag removal and deoxidation treatment into the mold 6, and cover the surface of the molten steel with thermal insulation materials, then turn on the ultrasonic power supply 1, adjust the height of the bracket 2 of the ultrasonic device, and put the preheated ultrasonic The tool head 5 is inserted into the molten steel 7 for ultrasonic treatment. The depth of the ultrasonic tool head inserted into the center of the molten pool is 20mm. Adjust the power of the ultrasonic generator, and use ultrasonic waves with a frequency of 25.5KHz and a power of 500W for processing. The ultrasonic treatment is stopped before the molten steel is completely solidified, and the ingot is left to stand and air-cooled to obtain an ultrasonic molded steel ingot. The high temperature resistant ceramic tool head 5 of the ultrasonic generator used has a length of 190mm and a truncated cone shape with a bottom diame...

Embodiment 2

[0025] Pour the 35CrMo molten steel that has been kept warm for a period of time after slag removal and deoxidation treatment into the mold 6, and cover the surface of the molten steel with thermal insulation materials, then turn on the ultrasonic power supply 1, adjust the height of the bracket 2 of the ultrasonic device, and put the preheated ultrasonic The tool head 5 is inserted into the molten steel 7 for ultrasonic treatment. The depth of the ultrasonic tool head inserted into the center of the molten pool is 50mm. Adjust the power of the ultrasonic generator, and use ultrasonic waves with a frequency of 25KHz and a power of 1000W for processing. The ultrasonic treatment is stopped before the molten steel is completely solidified, and the ingot is left to stand and air-cooled to obtain an ultrasonic molded steel ingot. The high temperature resistant ceramic tool head 5 of the ultrasonic generator used has a length of 185mm and a truncated cone shape with a bottom diamet...

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Abstract

The invention provides an ultrasonic melt treatment method for cast alloy steel and belongs to the technical field of metal melt treatments. The ultrasonic melt treatment method comprises the specific steps that the alloy steel is poured into a casting mold (6) prepared in advance after being heated to be melted, argon is led for protection, and heat preservation is conducted for a period; then an ultrasonic generator is mounted on a bracket (2), and the height of the bracket (2) is adjusted to enable a high temperature resistant ceramic tool head (5) to be immersed into the center of high temperature steel melt (7) in the mold (6); an ultrasonic power supply (1) is turned on, ultrasonic waves are formed through high frequency vibration generated by an ultrasonic transducer (3) and transmitted into the high temperature steel melt (7) through a T-shaped amplitude rod (4) and the high temperature resistant ceramic tool head (5) to conduct ultrasonic treatment on the melted alloy steel, and therefore an ultrasonic mold-cast steel ingot is obtained. By adoption of the ultrasonic melt treatment method, the grain structure of the steel ingot can be obviously refined, and the casting defects of the steel ingot are overcome.

Description

technical field [0001] The invention relates to the fields of ultrasonic waves and metal solidification, in particular providing an ultrasonic die-casting method for alloy steel. Background technique [0002] As early as the 1930s, some scholars studied the influence of ultrasonic vibration on the solidification process of metals and organic matter. In recent years, with the development of ultrasonic technology, ultrasonic treatment has gradually been applied in the process of metal solidification and forming as a new technology to improve material properties. Many studies have found that a series of linear and nonlinear effects of ultrasonic waves in the melt can refine the grain structure, reduce porosity, degassing, etc., thereby enhancing the mechanical properties of the material. [0003] However, most of the research on ultrasonic metal melt processing technology is concentrated in the field of solidification and forming of medium and low temperature alloys such as al...

Claims

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Application Information

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IPC IPC(8): B22D27/20C04B35/586C04B35/66
CPCB22D27/20C04B35/593C04B35/66C04B2235/386C04B2235/3886C04B2235/5454
Inventor 石琛周亚军毛大恒毛向辉
Owner CENT SOUTH UNIV
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