Aluminum alloy ring piece radial-axial rolling lubricant and lubrication process thereof

A technology of lubricants and ring blanks, applied in metal rolling, metal rolling, manufacturing tools, etc., can solve the problems of no lubrication process, poor wear resistance, polygons and ellipses, etc., and achieve good chemical stability and lubrication Sex, reduce production cost, improve the effect of surface quality

Inactive Publication Date: 2017-04-05
CAPITAL AEROSPACE MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the poor wear resistance of the aluminum alloy material, the small adhesion resistance inside the metal, and the complexity and particularity of the radial-axial rolling process, sticking rolls and surface defects often occur in production due to improper rolling lubrication processes. Defects such as peeling, polygon and ellipse
Once these defects occur, the rolling process cannot continue, and even the rings are scrapped, which greatly increases the production cost and production cycle of the ring products, and reduces the pass rate and product quality of the first rolling.
[0003] A rolling forming method of an aluminum alloy conical ring forging disclosed in the Chinese invention patent specification CN101279348A published on April 23, 2008, and a non-ferrous metal alloy ring disclosed in the Chinese invention patent specification CN101875093A published on November 3, 2010 The processing method of the parts, the Chinese invention patent specification CN102085549A disclosed on June 8, 2011 discloses a rolling forming method of aluminum alloy high-tube ring forgings, respectively introduces the forming process and forming methods of the corresponding products, but neither Involves the lubrication process method in the rolling process
At present, the movement rules and matching relationship of molds in the existing aluminum alloy die forging forming, extrusion forming, plate and bar rolling forming are different from the radial-axial ring rolling forming process, so the existing aluminum alloy Hot working lubrication technology is not suitable for aluminum alloy ring rolling process

Method used

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  • Aluminum alloy ring piece radial-axial rolling lubricant and lubrication process thereof
  • Aluminum alloy ring piece radial-axial rolling lubricant and lubrication process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Take rolling 2219 aluminum alloy rings with an outer diameter of Φ3400mm, an inner diameter of Φ3180mm, and a ring height of 260mm as an example. The dimensional accuracy of the product is required to be ±0.002mm, the roundness required to be less than 3mm, the flatness required to be less than 3mm, and the surface quality required to be smooth without peeling , sticky roller and other defects. The size of the ring blank used is Φ1600mm in outer diameter, Φ1150mm in inner diameter, and 300mm in ring height.

[0033] Step 1: Prepare Lubricant

[0034] In terms of weight percentage, the lubricant consists of the following components: 80% of lard, 15% of graphite, 3.5% of molybdenum disulfide, and 1.5% of barium petroleum sulfonate.

[0035] Step 2: Lubrication in preparation for rolling

[0036] Before the ring billet is taken out from the heating furnace, the main roll 2, the core roll 3, the upper and lower tapered rolls (4 and 5) and the rolling mill table 6 of the r...

Embodiment 2

[0047] Taking rolling 7A04 aluminum alloy rings with outer diameter Φ3520mm, inner diameter Φ3280mm, and ring height 180mm as an example, the product size accuracy requirements are ±2 / 1000mm, the roundness requirements are less than 3mm, the flatness requirements are less than 3mm, and the surface quality is required to be smooth and free from scratches. Defects such as leather and sticky rollers. The size of the ring blank used is Φ1600mm in outer diameter, Φ1160mm in inner diameter, and 230mm in ring height.

[0048] Step 1: Prepare Lubricant

[0049] Calculated by weight percentage, the lubricant is composed of the following components: 65% of lard oil, 30% of graphite, 4.5% of molybdenum disulfide and 0.5% of barium petroleum sulfonate.

[0050] Step 2: Lubrication in preparation for rolling

[0051] Before the ring billet is taken out from the heating furnace, the main roll 2, the core roll 3, the upper and lower tapered rolls (4 and 5) and the rolling mill table 6 of t...

Embodiment 3

[0062] The only difference with the above-mentioned embodiment 2 or embodiment 1 is: step 1: prepare lubricant

[0063] Calculated by weight percentage, the lubricant consists of the following components: 70% of lard oil, 23% of graphite, 4% of molybdenum disulfide and 0.8% of barium petroleum sulfonate.

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PUM

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Abstract

The invention belongs to an aluminum alloy plasticity processing lubrication technology method, which concretely discloses an aluminum alloy ring piece radial-axial rolling lubricant and a lubrication process thereof. The lubricant comprises the following components by mass ratio: 65-80% of lard, 15-30% of graphite, 3.5-4.5% of molybdenum disulfide and 0.5-1.5% of barium petroleum sulfonate. The lubrication process aims at specific phases for lubrication, and has good adaptability for radial-axial rolling shaping on the aluminum alloy ring piece, the defect of roll banding, surface peeling, polygon and ellipse during an aluminum alloy ring piece rolling process can be effectively solved, rolling process stability, primary rolling qualified rate and product size precision are increased, production period is shortened, production cost is reduced, and product quality is guaranteed.

Description

technical field [0001] The invention belongs to a lubricating process for plastic processing of aluminum alloys, and in particular relates to a lubricant and a lubricating process. Background technique [0002] Radial-axial rolling is an advanced ring rolling forming process. Through the cyclic and coordinated deformation of materials in radial and axial double deformation zones, ring products with uniform microstructure, complete fiber direction and excellent mechanical properties can be obtained. At present, it is widely used in the production of high-quality aluminum alloy ring forgings in aerospace and other fields. However, due to the poor wear resistance of the aluminum alloy material, the small adhesion resistance inside the metal, and the complexity and particularity of the radial-axial rolling process, sticking rolls and surface defects often occur in production due to improper rolling lubrication processes. Defects such as peeling, polygon and ellipse. Once these...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04B21H1/06B21B27/10B21B45/02C10N30/06
Inventor 张文学王恒强高建新龚习朱凯赵刚毅李彦忠魏瑞刚
Owner CAPITAL AEROSPACE MACHINERY
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