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Production process of cooling water pump for high-speed gearbox

A technology of cooling water pump and production process, which is applied in the direction of manufacturing tools, metal processing equipment, casting molding equipment, etc. It can solve the problems of long engine warm-up time, unadjustable water pump flow rate, and high engine fuel consumption, so as to achieve efficient and thorough dewaxing, increase Structural strength and corrosion resistance, the effect of improving the quality of castings

Active Publication Date: 2018-04-13
南京创贝高速传动机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the existing cooling water pumps for high-speed gearboxes are mechanical water pumps. The operation of the water pump depends on the engine shaft drive. When the engine speed is high, the water pump speed is high and the flow rate is increased. When the engine speed is low, the flow rate is reduced; At this time, the engine itself does not need the cooling system to work, but the engine water pump will start to work with the engine running, which will cause longer engine warm-up time, higher engine fuel consumption, poor emissions, etc., and the flow rate of the water pump cannot be adjusted according to the engine cooling system. needs to be adjusted

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] The production process of the cooling water pump for the high-speed gearbox in this embodiment, the mass percentages of the components in the cooling water pump for the high-speed gearbox are: C: 0.02%, Al: 1.17%, Zn: 1.25%, Mn: 0.38%, S: ≤0.030%, P: ≤0.030%, Cr: 0.03%, Ni: 0.89%, Cu: 0.26%, V: 0.03%, Mo: 0.07%, Ti: 1.37%, B: 0.01%, Pd: 0.03%, Pt: 0.34%, W: 0.27%, Nd: 0.15%, Ce: 0.11%, Eu: 0.08%, Lu: 0.04%, Au: 0.35%, Ag: 0.88%, Ga: 0.01%, Y: 0.22%, Sn: 1.36%, Zr: 0.03%, Re: 0.02%, Bi: 0.06%, magnesium oxide: 0.34%, copper oxide: 0.09%, iron oxide: 0.15%, manganese dioxide: 0.07%, copper hydroxide: 0.06 %, iron hydroxide: 0.04%, the balance is Fe;

[0052] The production process of the cooling water pump for the high-speed gearbox includes the following steps:

[0053] (1) Smelting raw materials:

[0054] a. Put the raw materials into the melting furnace according to the mass percentage of each component in the cooling water pump for the high-speed gearbox, raise the...

Embodiment 2

[0082] The production process of the cooling water pump for high-speed gearboxes in this embodiment is different in that the mass percentages of the components in the cooling water pump for high-speed gearboxes are: C: 0.03%, Al: 1.77%, Zn: 1.29%, Mn: 0.48%, S: ≤0.030%, P: ≤0.030%, Cr: 0.04%, Ni: 1.14%, Cu: 0.26%, V: 0.04%, Mo: 0.08%, Ti: 1.39%, B: 0.02%, Pd: 0.04%, Pt: 0.49%, W: 0.29%, Nd: 0.15%, Ce: 0.12%, Eu: 0.09%, Lu: 0.06%, Au: 0.37%, Ag: 0.96%, Ga: 0.02%, Y: 0.25%, Sn: 1.38%, Zr: 0.04%, Re: 0.02%, Bi: 0.06%,

[0083] Magnesium oxide: 0.35%, copper oxide: 0.09%, iron oxide: 0.16%, manganese dioxide: 0.07%, copper hydroxide: 0.06%, iron hydroxide: 0.05%, and the balance is Fe;

[0084] The production process of the cooling water pump for the high-speed gearbox includes the following steps:

[0085] (1) Smelting raw materials:

[0086] a. Put the raw materials into the melting furnace according to the mass percentage of each component in the cooling water pump for the h...

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Abstract

The invention discloses a cooling water pump for a high-speed gear box. The cooling water pump is prepared from, by mass percent, 0.02%-0.03% of C, 1.16%-1.83% of Al, 1.22%-1.39% of Zn, 0.37%-0.58% of Mn, not larger than 0.030% of S, not larger than 0.030% of P, 0.02%-0.04% of Cr, 0.84%-1.19% of Ni, 0.25%-0.29% of Cu, 0.02%-0.05%of V, 0.06%-0.09% of Mo, 1.33%-1.59% of Ti, 0.01%-0.02% of B, 0.02%-0.04% of Pd, 0.33%-0.49% of Pt, 0.23%-0.36% of W, 0.13%-0.16% of Nd, 0.11%-0.12% of Ce, 0.07%-0.15% of Eu, 0.03%-0.07% of Lu, 0.33%-0.42% of Au, 0.86%-1.04% of Ag, 0.01%-0.02% of Ga, 0.21%-0.27% of Y, 1.34%-1.58% of Sn, 0.02%-0.07% of Zr, 0.01%-0.03% of Re, 0.05%-0.09% of Bi, 0.33%-0.37% of magnesium oxide, 0.08%-0.13% of copper oxide, 0.12%-0.18% of ferric oxide, 0.06%-0.09% of manganese dioxide, 0.05%-0.08% of copper hydroxide, 0.03%-0.05% of ferric hydroxide and the balance Fe.

Description

technical field [0001] The invention relates to a production process of a cooling water pump for a high-speed gear box, belonging to the technical field of auto parts. Background technique [0002] When the internal combustion engine is working, it needs to be cooled to prevent the temperature from rising. Usually, the cooling water pump is used to press the cooling water for water cooling; due to the complex structure of the internal combustion engine, the internal cooling channel is curved and narrow, and the resistance to water flow is large. The size of the flow rate has become the key to the cooling effect of the internal combustion engine. [0003] Most of the existing cooling water pumps for high-speed gearboxes are mechanical water pumps. The operation of the water pump depends on the engine shaft drive. When the engine speed is high, the water pump speed is high and the flow rate is increased. When the engine speed is low, the flow rate is reduced; At this time, th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/06C22C38/04C22C38/42C22C38/46C22C38/44C22C38/50C22C38/54C22C32/00C22C33/04C21D6/00C04B33/13
CPCB22C9/04C04B33/13C04B2235/3206C04B2235/3208C04B2235/3418C04B2235/3472C04B2235/402C04B2235/428C04B2235/447C04B2235/448C21D1/18C21D6/004C21D6/005C22C32/00C22C33/04C22C38/002C22C38/005C22C38/007C22C38/04C22C38/06C22C38/42C22C38/44C22C38/46C22C38/50C22C38/54
Inventor 陆树根
Owner 南京创贝高速传动机械有限公司
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