A kind of mullite lightweight heat insulation brick and preparation method thereof
A lightweight heat insulation and mullite technology, which is applied in ceramic products, other household utensils, household utensils, etc., can solve the problems of low compressive strength and bulk density, high thermal conductivity of products, and large line change rate after firing. Achieve the effects of low linear shrinkage, good thermal stability and low bulk density
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[0029] The preparation method of the described pore-forming agent is: according to sawdust: the mass ratio of silica sol is (1.5~2): 1, adds silica sol to sawdust, stirs evenly, in 10 3 ~10 4 Immerse 5~10min under Pa condition, dry, obtain modified sawdust; Then described primary modified sawdust is ball milled 3~5h, after ball milling, modified sawdust is at 10 3 ~10 4Pa stand for 2 to 3 minutes, and dry to obtain a pore-forming agent.
[0030] The main chemical composition of the kyanite is: SiO 2 35~40wt%, Al 2 o 3 55~60wt%, ZrO 2 1~2wt%, Fe 2 o 3 0.5~0.9wt%, CaO+MgO 0.5~0.8wt%, loss on ignition 0.1~0.25wt%; the particle size of kyanite is less than 0.088mm.
[0031] The main chemical composition of the burnt gem is: Al 2 o 3 45~50wt%, SiO 2 40~50wt%, Fe 2 o 3 0.5~1wt%, CaO 0.5~0.6wt%, MgO 0.2~0.3wt%, Na 2 O is 0.5~1.0wt%, K 2 O is 0.1-0.2wt%, loss on ignition is 1-1.5wt%; the particle size of the burnt gem is less than 0.088mm.
[0032] The α-Al 2 o 3 The...
Embodiment 1
[0037] A mullite lightweight heat-insulating brick and a preparation method thereof. The raw materials and contents of the mullite lightweight heat-insulating bricks are: 40-44wt% of coke gem, 33-38wt% of kyanite, 6-12wt% of clay, α-Al 2 o 3 The micro powder is 14-20wt%; the binder is 19-20wt% of the raw material, and the pore-forming agent is 45-48wt% of the raw material.
[0038] The preparation method of the mullite lightweight heat-insulating brick is: according to the content of the above-mentioned raw materials, binder and pore-forming agent, the α-Al 2 o 3 Mix micropowder with pore-forming agent, wet mill for 8-10 hours to obtain homogeneous mud, then stir the homogeneous mud, burnt gemstone, kyanite, clay and binder at room temperature for 6-10 hours, trap materials, and form , baked at 110°C for 24 hours, and kept at 1325-1350°C for 3-5 hours to obtain mullite lightweight heat-insulating bricks.
[0039] In this embodiment: the clay is Suzhou soil; the binder is p...
Embodiment 2
[0042] A mullite lightweight heat-insulating brick and a preparation method thereof. The raw materials and contents of the mullite lightweight heat-insulating bricks are: 41~45wt% of coke gemstone, 28~33wt% of kyanite, 7~13wt% of clay, α-Al 2 o 3 The micro powder is 15-21wt%; the binder is 18-19wt% of the raw material, and the pore-forming agent is 48-51wt% of the raw material.
[0043] The preparation method of the mullite lightweight heat-insulating brick is: according to the content of the above-mentioned raw materials, binder and pore-forming agent, the α-Al 2 o 3 Mix micropowder with pore-forming agent, wet mill for 8-10 hours to obtain homogeneous mud, then stir the homogeneous mud, burnt gemstone, kyanite, clay and binder at room temperature for 6-10 hours, trap materials, and form , baked at 110°C for 24 hours, and kept at 1350-1375°C for 3-5 hours to obtain mullite lightweight heat-insulating bricks.
[0044] In this embodiment: the clay is kaolin; the binder is a...
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