Unlock instant, AI-driven research and patent intelligence for your innovation.

A clean production method of Zhongshengmycin master drug

A technology of clean production and bacteriocin, applied in the direction of microorganism-based methods, biochemical equipment and methods, chemical instruments and methods, etc., can solve the problem of increasing the pressure of biochemical treatment in the company's sewage treatment station and the loss of effective components of bacteriocin Waste, increasing energy consumption and cost of sewage treatment, etc., to achieve the effect of improving environmental compatibility, reducing the use of water resources, and good economic and social benefits

Active Publication Date: 2020-08-18
福建凯立生物制品有限公司 +1
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] 1. In the production process of Zhongshengmycin mother drug, the tank washing water of the fermentation tank, the washing water of the spray tower, the water foam dedusting wastewater in the spraying process, the cleaning and washing wastewater of the ceramic membrane system and the membrane system of the nanofiltration membrane system, and the nanofiltration membrane The system filtrates the permeate containing high concentrations of COD and NH 3 A large amount of production wastewater of -N is directly discharged into the company's sewage treatment station for treatment, which increases the pressure of biochemical treatment in the company's sewage treatment station, and at the same time causes the active ingredients of Zhongshengmycin contained in the tank washing water of the fermentation tank and the washing water of the spray tower loss of waste
[0011] 2. Due to the treatment of a large amount of high-concentration COD and NH 3 -N waste water greatly increases the energy consumption and cost of sewage treatment, increases the pressure on the production of Zhongshengmycin mother drug to be environmentally friendly and compatible, and increases the labor intensity of employees

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A clean production method of Zhongshengmycin master drug
  • A clean production method of Zhongshengmycin master drug
  • A clean production method of Zhongshengmycin master drug

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] 1. Take the tank washing water of the fermentation tank in production, the washing water of the spray tower, the water foam dust removal wastewater in the spraying process, the cleaning water of the ceramic membrane system, the cleaning water of the membrane system of the nanofiltration membrane system, and the permeate filtered out of the nanofiltration membrane system. As the preparation water of Zhongshengmycin shake flask fermentation medium, the preparation water of shake flask fermentation medium COD and NH 3 -N and other contents are as follows:

[0030]

[0031] 2. Use uncontaminated drinking water to prepare fermentation medium as a control, and carry out shake flask fermentation verification simultaneously.

[0032] 3. After the preparation of each group of medium, use 20% sulfuric acid or 20% sodium hydroxide to adjust the pH to 7.3-7.5, and divide them into triangular shaker flasks by a well-known method in the industry, with 6 bottles in each group, and ...

Embodiment 2

[0036] Use the fermenter tank to put tank washing water (Zhongshengmycin content 1.25g / L, COD content 11820mg / L, NH 3 -N content 51.56mg / L) to prepare another batch of Zhongshengmycin fermenter fermentation medium, adjust the pH to 7.3-7.5, and sterilize and inoculate the prepared medium in the fermenter with known methods in the industry , cultivating, feeding, and putting in tanks, and measuring the content of bacteriocin in the fermentation liquid of putting in tanks is 11.12g / L. Zhongshengmycin is placed in a tank and fermented through a ceramic membrane system for liquid-solid separation → the filtrate is concentrated by a nanofiltration membrane system → the concentrated solution is mixed with the solids separated by the ceramic membrane system in proportion and then spray-dried to obtain Zhongshengmycin parent The quality indicators of the finished medicine and Zhongshengmycin master drug are as follows:

[0037]

Embodiment 3

[0039] Wash tower water with spray tower (zhongshengmycin content 2.38g / L, COD content 48483mg / L, NH 3-N content 155.21mg / L) Prepare another batch of Zhongshengmycin fermentation medium, adjust the pH to 7.3-7.5, and carry out disinfection, inoculation and cultivation of the culture medium in the prepared fermentation tank by the methods known in the industry , feed, put the tank, and measure the content of bacteriocin in the fermentation liquid of the tank to be 10.58g / L. Zhongshengmycin is placed in a tank and fermented through a ceramic membrane system for liquid-solid separation → the filtrate is concentrated by a nanofiltration membrane system → the concentrated solution is mixed with the solids separated by the ceramic membrane system in proportion and then spray-dried to obtain Zhongshengmycin parent The quality indicators of the finished medicine and Zhongshengmycin master drug are as follows:

[0040]

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a clear production method for a zhongshengmycin parent drug. The method comprises the recycling of fermenter discharge washing water, spray tower washing water, spray dedusting wastewater in a spray process, washing water for membrane systems including a ceramic membrane system and a nanofiltration membrane system, nanofiltration membrane system filtering permeate and so on from a zhongshengmycin parent drug production process as water for preparation of a fermentation medium for a zhongshengmycin fermentor or a fermenter supplemented medium. The method reduces the discharge of NH3-N wastewater with high concentration and high COD during the production process to achieve energy saving, emission reduction and clean production. The method does not reduce the level of zhongshengmycin fermentation production and the product quality of the zhongshengmycin parent drug and reduces the loss of the product and the use of water resources, meanwhile the method reduces the labor intensity of employees, saves manpower and material resources, enhances the environment-friendly compatibility of the zhongshengmycin parent drug production, and has good economic and social benefits.

Description

technical field [0001] The invention relates to the production of biological pesticides, in particular to a clean production method of Zhongshengmycin master drug. Background technique [0002] According to the statistics of the Food and Agriculture Organization of the United Nations (FAO), in the process of agricultural and forestry production in the world; the annual losses caused by diseases, insect pests and weeds are more than one-third. About 3 million cases of chemical pesticide poisoning occur every year in the world. In developing countries, there are about 1,650 mass poisoning incidents worldwide each year due to consumption of pesticide-contaminated food. Therefore, it has become an inevitable trend and a global consensus to vigorously develop biopesticides that are safe, low-toxic and non-toxic, low-accumulating and non-accumulating, and do not pollute the environment. Zhongshengmycin is a new type of agricultural antibiotic biopesticide. Its application belong...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C02F9/02C12P19/28C12R1/56
CPCC02F1/001C02F1/442C12P19/28Y02P20/10
Inventor 陈俊升陈灼湖温锦奋刘炳珠朱建伟赵立平
Owner 福建凯立生物制品有限公司