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PPS composite material for nanometer injection molding and preparation process thereof

A technology of nano-injection molding and composite materials, applied in the field of PPS composite materials for nano-injection molding and its preparation process, to achieve the effects of good compatibility, improved heat resistance, and high specific modulus

Inactive Publication Date: 2017-07-25
深圳市华盈新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, the notched impact strength, bonding force with metal materials, and heat resistance of the unmodified PPS in the prior art need to be further improved to better meet the requirements of NMT technology for resins.

Method used

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  • PPS composite material for nanometer injection molding and preparation process thereof
  • PPS composite material for nanometer injection molding and preparation process thereof

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Experimental program
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Effect test

specific Embodiment 1

[0025] PPS composite material for nano injection molding, including the following components in parts by weight, 58.5 parts of PPS resin, 30 parts of continuous long carbon fiber, 5 parts of silicon dioxide, 3 parts of toughening agent, 0.5 part of antioxidant, 2 parts of coupling agent , lubricant 1 part.

[0026] Among them, the toughening agent is maleic anhydride grafted styrene-ethylene-butadiene-styrene; the continuous long carbon fiber is pitch-based carbon fiber filament; the weight average molecular weight of PPS resin is 45000; the coupling agent is silane coupling agent; the antioxidant is a mixture of hindered phenol and phosphite in a mass ratio of 1:1; the lubricant is composed of silicones and amide compounds.

specific Embodiment 2

[0028] PPS composite material for nano injection molding, including the following components in parts by weight, 67 parts of PPS resin, 18 parts of continuous long carbon fiber, 7 parts of silicon dioxide, 5 parts of toughening agent, 0.5 part of antioxidant, 1.5 parts of coupling agent , lubricant 1 part.

[0029] Among them, the toughening agent is maleic anhydride grafted styrene-ethylene-butadiene-styrene; the continuous long carbon fiber is pitch-based carbon fiber filament; the weight average molecular weight of PPS resin is 45000; the coupling agent is silane coupling agent; the antioxidant is a mixture of hindered phenol and phosphite in a mass ratio of 1:1; the lubricant is composed of silicones and amide compounds.

specific Embodiment 3

[0031]PPS composite material for nano injection molding, including the following components in parts by weight, 73 parts of PPS resin, 7 parts of continuous long carbon fiber, 9 parts of silicon dioxide, 8 parts of toughening agent, 1 part of antioxidant, 1 part of coupling agent , lubricant 1 part.

[0032] Among them, the toughening agent is maleic anhydride grafted styrene-ethylene-butadiene-styrene; the continuous long carbon fiber is pitch-based carbon fiber filament; the weight average molecular weight of PPS resin is 45000; the coupling agent is silane coupling agent; the antioxidant is a mixture of hindered phenol and phosphite in a mass ratio of 1:1; the lubricant is composed of silicones and amide compounds.

[0033] Control group 1: no silica was added to the composite system

[0034] The PPS composite material for nano injection molding includes the following components in parts by weight: 69 parts of PPS resin, 22 parts of continuous long carbon fiber, 5 parts of...

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Abstract

The invention relates to the field of a plastic cement novel material, in particular to a PPS composite material for nanometer injection molding and a preparation process thereof. The PPS composite material for nanometer injection molding is prepared from the following ingredients in parts by weight: 50 to 80 parts of resin, 5 to 35 parts of continuous long carbon fiber, 2 to 10 parts of silicon dioxide, 3 to 8 parts of tougheners, 0.5 to 1 part of antioxidizers, 0.5 to 2 parts of coupling agents and 0.5 to 1 parts of lubricating agents. The toughener is maleic anhydride grafted styrene-ethylene-butadiene-styrene; the laser additive is nanometer copper powder modified by acrylic ester. The PPS composite material for nanometer injection molding has the advantages of good mechanical performance, high bonding force with metal materials and good heat resistance, so that the NMT (nano molding technology) process requirements can be better met.

Description

technical field [0001] The invention relates to the field of new plastic materials, in particular to a PPS composite material for nano-injection molding and a preparation process thereof. Background technique [0002] Nano injection molding (Nano Molding Technology, NMT) is a process method that combines metal and plastic with nanotechnology. Firstly, the metal surface is formed with nano-micropores, and the plastic is directly injected onto the metal surface, so that the metal and plastic can be integrally formed, which not only takes into account the appearance and texture of the metal, but also simplifies the design of the product mechanism, making the product lighter, thinner, shorter and smaller , and is more cost-effective than the CNC method; at the same time, because NMT is a safe and recyclable technology, it has little impact on the environment. [0003] At present, the metal materials that can be used for NMT forming are mainly concentrated on aluminum and magnes...

Claims

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Application Information

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IPC IPC(8): C08L81/02C08L51/04C08L83/04C08K13/04C08K7/06C08K3/36C08K5/13C08K5/524C08K5/54
CPCC08L81/02C08K2201/011C08L2201/08C08L2205/03C08L51/04C08L83/04C08K13/04C08K7/06C08K3/36C08K5/13C08K5/524C08K5/54
Inventor 贺鹏勇贺朋波
Owner 深圳市华盈新材料有限公司
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