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Production method of high-fire-retardant and fire-resistant cable for CRH train

A technology of fire-resistant cables and production methods, which is applied in the direction of insulated cables, cable/conductor manufacturing, cables, etc., can solve problems such as the inability to ensure the continuity of power supply and signal data transmission, meet the requirements of low smoke and halogen-free, and strengthen mechanical resistance Strength, the effect of improving self-strength

Inactive Publication Date: 2017-10-13
METALLURGICA BRESCIANA MAANSHAN SPECIAL CABLES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problem that the existing EMU fire-resistant cables cannot ensure the continuity of power supply and signal data transmission in the event of a fire, the present invention provides a production method for EMU high-flame-retardant and fire-resistant cables. The steps of the method are connected in an orderly manner. The optimization and improvement of the process steps make the fire-resistant performance of the high-flame-retardant fire-resistant cable of the EMU reach the best. The cable is exposed above 800 ℃ and in the environment of mechanical shock to ensure and maintain its unchanged transmission characteristics and good performance.

Method used

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  • Production method of high-fire-retardant and fire-resistant cable for CRH train
  • Production method of high-fire-retardant and fire-resistant cable for CRH train

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] The insulating layer a or insulating layer b of the present invention is prepared from the following raw materials in parts by weight, wherein: 60% cross-linked polyethylene, 35% polypropylene and 5% organic silicon; the first sheath layer 10, the second sheath Layer 7 is prepared from the following raw materials in parts by weight, wherein: 60% polyethylene base material, 38% polypropylene and 2% calcium hydroxide.

[0051] The main components of the fireproof material 4 of the present invention are mica powder, accounting for 98% by weight; alkaline metal oxides, accounting for 2% by weight, and the alkaline metal oxide is magnesium oxide.

[0052] A production method of a high-flame-resistance fire-resistant cable for an EMU of the present invention comprises the following specific steps:

[0053] (1) Extrusion of insulating layer: According to the diameter of the cable, choose 80mm or 120mm single-screw extruder to extrude, and the extrusion temperature is controlle...

Embodiment 2

[0059] The insulating layer a or insulating layer b of the present invention is prepared from the following raw materials in parts by weight, wherein: 65% cross-linked polyethylene, 30% polypropylene and 5% organic silicon; the first sheath layer 10, the second sheath Layer 7 is prepared from the following raw materials in parts by weight, wherein: 60% polyethylene base material, 35% polypropylene and 5% calcium hydroxide.

[0060] The main components of the fireproof material 4 of the present invention are mica powder, accounting for 95% by weight; alkaline metal oxides, accounting for 5% by weight, and the alkaline metal oxide is alumina.

[0061] A production method of a high-flame-resistance fire-resistant cable for an EMU of the present invention comprises the following specific steps:

[0062] (1) Extrusion of insulating layer: According to the diameter of the cable, choose 80mm or 120mm single-screw extruder to extrude, and the extrusion temperature is controlled at 160...

Embodiment 3

[0068] The insulating layer a or insulating layer b of the present invention is prepared from the following raw materials in parts by weight, wherein: 55% cross-linked polyethylene, 40% polypropylene and 5% organic silicon; the first sheath layer 10, the second sheath Layer 7 is prepared from the following raw materials in parts by weight, wherein: 63% polyethylene base material, 35% polypropylene and 2% calcium hydroxide.

[0069] The main components of the fireproof material 4 of the present invention are mica powder, accounting for 98% by weight; alkaline metal oxides, accounting for 2% by weight, and the alkaline metal oxide is calcium oxide.

[0070] A production method of a high-flame-resistance fire-resistant cable for an EMU of the present invention comprises the following specific steps:

[0071] (1) Extrusion of insulating layer: According to the diameter of the cable, choose 80mm or 120mm single-screw extruder to extrude, and the extrusion temperature is controlled ...

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Abstract

The invention discloses a production method of a high-fire-retardant and fire-resistant cable for the CRH train, and belongs to the technical field of the cable. The method comprises the following steps: (1) insulation layer extrusion: selecting a single screw extruder in 80mm or 1200 to extrude according to the cable diameter, wherein the extrusion temperature is controlled at 160-180 DEG C; (2) cable-forming: selecting a cable former according to the core number, selecting a pair twister if the core number is less than 8, and selecting a cage twister if the core number is more than 8; (3) fireproof material filling: filling the fireproof material between the cores in the core cable-forming process; (4) wrapping a fireproof layer: wrapping the fireproof layer by using the longitudinal wrapping machine after the cable forming, wherein the lapping coverage rate of the fireproof layer is not less than 30%; and (5) sheath layer extrusion: selecting the single screen extruder in 800 or 120mm to extrude, wherein the extrusion temperature is controlled at 160-170 DEG C. The cable obtained in the invention can guarantee and maintain the unchanged transmission characteristic when being exposed to 800 DEG and in a mechanical shock environment; and the use performance is good.

Description

technical field [0001] The invention belongs to the technical field of electric cables, and more specifically relates to a production method of high flame-retardant and fire-resistant cables for multiple train units. Background technique [0002] Fire-resistant cables refer to cables that can maintain safe operation for a certain period of time under the condition of flame burning. my country's national standard GB12666.6 (such as IEC331) divides the fire resistance test into two grades, A and B. The flame temperature of grade A is 950-1000 ℃, and the continuous fire supply time is 90 minutes. The flame temperature of B grade is 750-800 ℃, and the continuous fire supply time is 90 minutes. , During the entire test period, the sample should withstand the rated voltage value specified by the product. Fire-resistant cables are widely used in high-rise buildings, underground railways, underground streets, large power stations, important industrial and mining enterprises and othe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/29H01B7/295H01B7/18H01B13/00
CPCH01B7/29H01B7/18H01B7/295H01B13/00
Inventor 李芃
Owner METALLURGICA BRESCIANA MAANSHAN SPECIAL CABLES
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