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Flexible continuous carbon fiber self-heating element and structure thereof

A carbon fiber heating and carbon fiber technology, used in drill pipes, casings, drill pipes, etc., can solve the problems of unstable heating and energization, uneven heating temperature of the rod body, etc. Effect

Pending Publication Date: 2017-12-08
SHANDONG UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the common practice in China to solve the problem of heavy oil viscosity reduction and crude oil transportation in the oil production process is to use a new type of composite material sucker rod. This kind of sucker rod is embedded with elements that can be electrically heated during the preparation process. Fibers, such as carbon fibers and metal fibers, are introduced together with the reinforcing fabric during the preparation of composite continuous sucker rods. Although this solution can make the sucker rod have heating characteristics, the continuous length of conductive fibers is not stable when combined with the reinforcement. In the process, there is an instability problem in the heating and electrification process, which causes the heating temperature of the rod body to be uneven

Method used

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  • Flexible continuous carbon fiber self-heating element and structure thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] On the surface of the PTFE insulating layer with a thickness of 1 mm, unidirectional spiral winding and weaving of T300 reinforcing fibers is performed, and then the fabric is impregnated with epoxy resin, and finally an outer layer 1 of carbon fiber composite material with a glue content of 40% and a thickness of 1 mm is prepared.

[0028] The interior of the braided outer layer of carbon fiber composite material is a polytetrafluoroethylene insulation layer 2, and the interior of the insulation layer is three flexible carbon fiber heating wires arranged according to the center of the circle. The surface of the heating wire is a polytetrafluoroethylene insulating layer 3 with a thickness of 0.1-2mm, and the inside of the insulating layer 3 is T300, T700, T800, M40, M60 carbon fiber heating wires woven with unidirectional carbon fiber, two-dimensional plain weave, twill weave, and satin weave 4. Magnesium oxide powder filler 5 with a particle size of 10nm is filled betw...

Embodiment 2

[0030] A two-dimensional plain weave fabric of T700 reinforced fibers was woven on the surface of the PTFE insulating layer with a thickness of 0.5 mm, and then the fabric was impregnated with phenolic resin to finally prepare a carbon fiber composite outer layer 1 with a glue content of 50% and a thickness of 1 mm.

[0031] The interior of the braided outer layer of carbon fiber composite material is a polytetrafluoroethylene insulation layer 2, and the interior of the insulation layer is four flexible carbon fiber heating wires arranged according to the center of the circle. The surface of the heating wire is a polytetrafluoroethylene insulating layer 3 with a thickness of 0.7mm, and the inside of the insulating layer 3 is a T800 carbon fiber heating wire 4 with two-dimensional satin weaving. Alumina powder filler 5 with a particle size in the range of 1 μm is filled between the 4 parallel heating wires arranged in the center of the circle and the surface insulating layer 2. ...

Embodiment 3

[0033] A two-dimensional satin weave of T800 reinforced fiber is added to the surface of the PTFE insulating layer with a thickness of 0.9mm, and then the fabric is impregnated with unsaturated polyester resin, and finally a carbon fiber composite material with a glue content of 40% and a thickness of 2mm is prepared. Layer 1.

[0034] The interior of the braided outer layer of carbon fiber composite material is a polytetrafluoroethylene insulating layer 2, and the interior of the insulating layer is 6 flexible carbon fiber heating wires arranged according to the center of the circle. The surface of the heating wire is a polytetrafluoroethylene insulating layer 3 with a thickness of 0.2 mm, and the inside of the insulating layer 3 is a unidirectional T700 carbon fiber heating wire 4 . Zirconia powder filler 5 with a particle size in the range of 2 μm is filled between the six parallel heating wires arranged in the center of the circle and the surface insulating layer 2. The he...

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Abstract

The invention relates to a flexible carbon fiber self-heating element which is of a multilayered structure and is further filled with a heat-resisting insulation material. The flexible carbon fiber self-heating element comprises a carbon fiber woven composite material outer layer, a heat-resisting insulation layer and a plurality of side-by-side carbon fiber flexible heating cables from outside to inside. The multiple carbon fiber flexible heating cables are also of a multilayered structure consisting of surface heat-resisting insulation layers and inner continuous carbon fiber heating wires. The flexible continuous carbon fiber self-heating element prepared through the structure has a stable heating temperature, the length can be cut flexibly as required, the flexible carbon fiber self-heating element can be widely applied to viscosity reduction of thickened oil or heat preservation of oil conveying pipelines in the oil production field, and the power-on heating temperature can reach 100-150 DEG C. The steps are simple, operation is convenient and practicability is high.

Description

technical field [0001] The invention belongs to the field of viscosity reduction of heavy oil or heat preservation of oil pipelines in the field of petroleum exploitation, and in particular relates to a flexible continuous carbon fiber self-heating element and its structure. Background technique [0002] With the continuous development of the field of oil extraction and transportation, the efficiency of oil production and transportation and the efficient exploitation and utilization of complex oil wells have become the focus of continuous research by technicians. With the increasing demand for oil production, various types of oil wells are facing There are also various construction problems, especially the downhole environment of Gaoji Oilfield is very difficult. Due to the original high freezing point and high wax content of this kind of oilfield, the phenomenon of downhole wax deposition is serious, which brings great difficulties to the exploitation and transportation of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/88B29C70/16E21B17/00
CPCE21B17/00B29C70/16B29C70/882
Inventor 朱波乔琨曹伟伟关勇夏军
Owner SHANDONG UNIV
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