Trace lubricating cutting oil for processing titanium alloy and preparation method thereof

A technology of micro-lubrication and titanium alloy, which is applied in the direction of lubricating compositions, additives, petroleum industry, etc., can solve the problems of high cutting force, the decline of mechanical properties of tool materials, and the destruction of lubricating oil film, so as to achieve the ability of high-load processing, The effect of improving the performance of boundary lubrication conditions and high temperature lubrication

Inactive Publication Date: 2017-12-12
DG ARMORINE ENERGY EFFICIENT & ECO FRIENDLY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high chemical activity of titanium, it is easy to react with substances in the air at high temperature, which will cause serious chilling and hardening during processing, which will aggravate the wear of the tool
Moreover, the cutting force per unit area of ​​titanium alloy is large and the cutting temperature is high. The high affinity between titanium and most tool alloy elements will easily lead to the rapid loss of tool alloy elements. Rapid passivation, rapid tool wear and failure
[0004] At present, there have been researches on cutting oil for lubricating and cooling by spray supply method, but the cutting fluid used at present is generally general-purpose cutting oil, which can be used in the cutting process of ordinary steel, aluminum, copper and other relatively low cutting temperatures. For titanium Alloy is a difficult-to-machine material. These lubricating oils cannot withstand the high temperature during cutting, and the formed lubricating oil film is easily destroyed at high temperature, which seriously affects the service life of the tool and the surface processing quality.

Method used

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  • Trace lubricating cutting oil for processing titanium alloy and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] This embodiment provides a minimal quantity lubrication cutting oil for processing titanium alloys, including the following components in parts by weight: Guerbet alcohol: 9g; trimethylolpropane oleate: 2.5g; phosphoric acid ester: 4g; high alkali value Sulfonate: 1 g; prepare cutting oil as follows:

[0024] S 1 : Add the Guerbet alcohol into the preparation tank according to the weight, stir with a mixer for 15min; the stirring speed is 100r / min;

[0025] S 2 : Add the corresponding weight of trimethylolpropane oleate into the preparation tank, stir with a mixer for 30min; the stirring speed is 80r / min;

[0026] S 3 : Add the corresponding weight of phosphate ester and perbasic sulfonate into the preparation tank, and stir with a mixer for 30 minutes; the stirring speed is 80r / min.

[0027] In this embodiment, all are compared with the cutting effect under the same cutting parameters. During the cutting process, the Kister9129A three-way force measuring system wa...

Embodiment 2

[0029] This embodiment provides a minimal quantity lubrication cutting oil for processing titanium alloys, comprising the following components in parts by weight: Guerbet alcohol: 16g; trimethylolpropane oleate: 8g; sulfur-containing extreme pressure additive: 0.25g; Overbase Sulfonate: 1 g; Prepare cutting oil as follows:

[0030] S 1 : Add the Guerbet alcohol into the preparation tank according to the weight, stir with a mixer for 15min; the stirring speed is 100r / min;

[0031] S 2 : Add the corresponding weight of trimethylolpropane oleate into the preparation tank, stir with a mixer for 30min; the stirring speed is 80r / min;

[0032] S 3 : Add the corresponding weight of sulfur-containing extreme pressure additive and high alkali value sulfonate into the preparation tank, and stir with a mixer for 30 minutes; the stirring speed is 80r / min.

[0033] In this embodiment, all are compared with the cutting effect under the same cutting parameters. During the cutting process...

Embodiment 3

[0035] This embodiment provides a minimal quantity lubrication cutting oil for processing titanium alloys, including the following components by weight: Guerbet alcohol: 3g; trimethylolpropane oleate: 5g; sulfur-containing extreme pressure additive: 0.25g; phosphoric acid Esters: 0.75; Overbase Sulfonate: 1 g; Isooctyl Stearate: 16 g; Prepare cutting oil as follows:

[0036] S 1 : According to the weight, Guerbet alcohol is added in the preparation tank, stirred with a mixer for 15min; the stirring speed is 100r / min; the isooctyl stearate of the corresponding weight is added in the stirring.

[0037] S 2 : Add the corresponding weight of trimethylolpropane oleate into the preparation tank, stir with a mixer for 30min; the stirring speed is 80r / min;

[0038] S 3 : Add the corresponding weight of sulfur-containing extreme pressure additives, phosphate esters and perbasic sulfonates into the preparation tank, and stir with a mixer for 30 minutes; the stirring speed is 80r / min....

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Abstract

The invention provides trace lubricating cutting oil for processing titanium alloy. The trace lubricating cutting oil is prepared from the following ingredients in parts by weight: 3 to 16 parts of Guerbet alcohol, 2.5 to 14 parts of trimethylolpropane oleate, 0.25 to 4 parts of organic phosphate and/or sulphur bearing extreme-pressure additives and 1 part of high-base-number sulphonate. The trace lubricating cutting oil for processing titanium alloy has the advantages that high temperature can be resisted; the cutting temperature is low; the lubricating effect is good.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to a minimal lubrication cutting oil for processing titanium alloys. Background technique [0002] In the cutting of titanium alloys, cutting fluid or processing oil is usually used, the purpose of which is to prolong the life of the tool, improve the surface accuracy of the processed workpiece, reduce the wear of the tool, and reduce the temperature in the cutting area, so as to improve the processing efficiency. s efficiency. [0003] Titanium alloy is a difficult-to-machine material. Titanium alloy has high high-temperature strength, high cutting temperature during cutting, low thermal conductivity, and short contact length between tool and chip. Cutting heat is difficult to dissipate, and most of the cutting heat is transmitted to the tool. Due to the high chemical activity of titanium, it is easy to react with substances in the air at high temperature, which will cause ser...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M163/00C10N40/22C10N30/08C10N30/06
CPCC10M163/00C10M2207/021C10M2207/281C10M2207/283C10M2219/046C10M2223/04C10N2030/06C10N2030/08C10N2030/56C10N2040/22C10N2040/244
Inventor 熊伟强王成勇
Owner DG ARMORINE ENERGY EFFICIENT & ECO FRIENDLY TECH
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