Car adjustor mould core manufacturing method

A manufacturing method and adjuster technology, which is applied in the manufacture of automotive adjuster molds and automotive adjuster mold core manufacturing, can solve the problems of difficulty in adapting to high precision, high manufacturing cost, and long replacement development cycle, etc., to improve working conditions and working environment, reducing blowing time, and eliminating the effect of air hole defects

Active Publication Date: 2018-04-10
江苏久祥汽车电器集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide an automobile regulator in view of the shortcomings of the prior art, such as high manufacturing cost of the mold core of the automobile regulator, long replacement and development cycle, and some difficulties in adapting to high-precision and complex-structured automobile regulators. Mold core manufacturing method

Method used

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  • Car adjustor mould core manufacturing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] First, 100 parts by weight of silica sand with a particle size of 0.15mm, 0.85 parts by weight of curing agent and 1.75 parts by weight of basic phenolic resin are mixed in sequence to obtain basic phenolic resin sand, and then the basic phenolic resin sand is added to the cold box core shooting In the core box of the machine, take out the core after forming and hardening in the core box, and then immerse the core in a mixed binder solution containing potassium tert-butoxide and tetraethyl orthosilicate for 10 minutes, and take out the mold from the mixed binder solution The core is dried in the air, and then the dried core is fired to above 1200 degrees Celsius, and then cooled; finally, the cooled core is de-cored to obtain the automobile regulator mold core.

Embodiment 2

[0044] First, 92 parts by weight of silica sand with a particle size of 0.10mm and 8 parts by weight of zirconium sand, 0.72 parts by weight of curing agent and 1.80 parts by weight of alkaline phenolic resin are mixed successively to obtain alkaline phenolic resin sand, and then the basic phenolic resin Sand is added to the core box of the cold box core shooter, and the core is taken out after being shaped and hardened in the core box, and then the surface enhancement solution is sprayed on the surface of the core taken out, and the surface enhancement solution contains organic resin, sodium aluminate and aluminum oxide nanoparticles, the average particle size of the aluminum oxide nanoparticles is 50nm; then the core is immersed in a mixed bonding liquid containing lithium tert-butoxide and tetraethyl orthosilicate for 15 minutes, and the mold is taken out from the mixed bonding liquid The core is dried in the air, and then the dried core is fired to above 1200 degrees Celsiu...

Embodiment 3

[0046] First, 95 parts by weight of silica sand with a particle size of 0.15 mm and 5 parts by weight of kaolin clinker sand, 0.85 parts by weight of curing agent and 1.70 parts by weight of alkaline phenolic resin are mixed in sequence to obtain alkaline phenolic resin sand, and then the alkaline Phenolic resin sand is added to the core box of the cold box core shooter, and shaped in the core box, after hardening, the core is taken out, and then the core is immersed in a mixed binder solution containing potassium tert-butoxide and ethyl orthosilicate for 8 minutes , taking out the core from the mixed bonding liquid and drying it in the air, and setting an aluminum oxide nanoparticle coating with an average particle diameter of 30 nm on the surface of the dried core, the thickness of the nano ceramic coating is preferably 30 μm; then The dried core is roasted to over 1200 degrees Celsius, then cooled; finally, the cooled core is removed to obtain the automobile regulator mold c...

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Abstract

The invention relates to the field of car adjustors, in particular to a mould for manufacturing car adjustors and particularly provides a car adjustor mould core manufacturing method. The car adjustormould core manufacturing method comprises the steps that silica sand, a curing agent and alkaline phenolic resin are sequentially mixed to obtain alkaline phenolic resin sand, the alkaline phenolic resin sand is added into a core box of a cold core box core shooting machine to be formed and hardened, and then a mould core is taken out; the mould core is immersed into mixed cohering liquid and then taken out to be dried in air; the mould core is roasted till the temperature is 1200 DEG C or over and then cooled; and the mould core is subjected to core leach to obtain a car adjustor mould core.According to the car adjustor mould core manufacturing method, the manufacturing cost can be reduced, the heat stability of the mould core is good, the hardening time can further be shortened while it is ensured that the alkaline phenolic resin sand is sufficiently formed, the surface quality and the geometric dimension accuracy of the mould core are ensured, and the service life and manufacturing accuracy of the mould core are ensured; and the labor intensity can further be reduced, the labor condition and work environment are greatly improved, environment pollution is reduced, and energy issaved.

Description

Technical field: [0001] The invention relates to the field of automobile regulators, in particular to molds for manufacturing automobile regulators, and specifically provides a manufacturing method for mold cores of automobile regulators. Background technique: [0002] Automobile generator is the main equipment to provide electric energy. Since the rotation speed of the generator will change within a certain range, the output voltage of the generator will also change, which cannot meet the demand for constant voltage of automobile electrical appliances. Therefore, in order to make the generator The output voltage is constant and is usually equipped with an automotive regulator. Automobile regulator is a device that can adjust and control the voltage. When the speed of the automobile engine changes, the output voltage of the generator is kept stable; specifically, when the output voltage of the generator exceeds a certain value, the regulator cuts off the excitation current t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/10B22C1/08B22C1/22
CPCB22C1/08B22C1/2253B22C9/10
Inventor 黄福祥黄灿王刚
Owner 江苏久祥汽车电器集团有限公司
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