Electrolysis milling-grinding efficient rough and fine machining integrated machining method
A processing method and milling technology are applied in the field of high-efficiency rough-finishing integrated processing of electrolytic milling, which can solve the problems of inability to improve the machining accuracy, reduce the contact depth, and weaken the grinding effect. Improve the effect of constant unevenness and high cutting temperature
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[0030] The tool cathode outer wall diameter that this embodiment is used is 10mm, and total length is 60mm, and its sidewall and bottom surface thickness are 1mm, and the bottom surface and the sidewall area within the scope of 15mm above are all electroplated with 180# diamond abrasive grains, and sidewall has 5 A total of 30 direct 1mm spray holes are arranged in 6 rows. During the test, the workpiece material is GH4169, which is difficult to process. The electrolyte is a sodium nitrate solution with a mass fraction of 10%. The temperature is 30°C and the pressure is 0.6MPa. During rough machining, the machining voltage is 30V, the cutting depth of the tool cathode is 10mm, and the feed speed is 2.2mm / min. The surface and cross section of the machined groove are as follows: Figure 4 , 5 shown, from Figure 4 It can be seen that there are almost no wear marks on the machined surface, indicating that the material is mainly removed efficiently by electrolysis, and the materia...
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