High-performance multi-element cast copper alloy for impeller and preparation method and application of high-performance multi-element cast copper alloy

A manufacturing method and high-performance technology, which is applied in the field of alloys, can solve problems such as coarse grains in the solidification structure of castings, short service life of parts, and many casting defects, and achieve the effect of abundant raw materials, low cost, and scientific and reasonable alloy composition

Active Publication Date: 2018-08-03
NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the commonly used manufacturing materials for ship pump bodies, impellers, valves and other parts are cast tin bronze, cast brass, cast tin-lead bronze, etc. These alloys show a paste-like solidification characteristic when solidified, and their crystallization temperature range is as high as tens of Even hundreds of degrees Celsius, the solidified structure of the obtained casting has coarse grains, serious element segregation, many casting defects, and the mechanical properties of the material are low (the tensile strength is generally lower than 300MPa). The marine pump body produced by it , impellers, valves and other parts are prone to problems such as short service life of parts and even defective products

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] In the specific implementation of the present invention, the mass percentage of the chemical composition of the alloy is: Zn: 13.5-18.5%; Si: 3.0-5.0%; Fe: 2.0-4.5%; Cr: 0.8-3.0%, Zr: 0.04-0.06% , Mg: 0.2~1.0%, Ti: 0.2~3.6%, V: 0.2~1.0%, Sc: 0.03~0.38%, La: 0.04~0.20%, Be: 0.02~0.08%, Ni: 0.15~0.85%, Al: 0.2~0.45%, Mn: 0.03~1.2%, Re: 0.13~0.20%, the balance is Cu;

[0019] Its preparation method comprises the following steps:

[0020] (1) Melting and casting:

[0021] Put the copper block into the vacuum induction melting furnace and heat it up. After the copper block is fully melted, according to the chemical composition ratio of the alloy, use the secondary feeder to add the various components of the alloy, and quickly heat up and overheat, so that the components of the alloy are evenly melted together. , lower the temperature to 1150-1220°C, keep it warm for 15-30 minutes, and cast it into shape. During the whole casting process, the casting mold is continuously st...

Embodiment 2

[0027] In the specific implementation of the present invention, the mass percentage of the chemical composition of the alloy is: Zn: 15.0-17.0%; Si: 3.5-4.5%; Fe: 3.0-4.0%; Cr: 1.0-2.5%, Zr: 0.05-0.06% , Mg: 0.4~0.8%, Ti: 1.5~2.5%, V: 0.3~0.8%, Sc: 0.1~0.3%, La: 0.08~0.18%, Be: 0.04~0.07%, Ni: 0.2~0.6%, Al: 0.25-0.35%, Mn: 0.08-1.0%, Re: 0.15-0.18%, and the balance is Cu. The preparation method is the same as in Example 1.

Embodiment 3

[0029] In the specific implementation of the present invention, the chemical composition mass percentage of the alloy is Zn: 14.6%; Si: 3.55%; Fe: 2.38%; Cr: 1.55%, Zr: 0.05%, Mg: 0.93%, Ti: 1.26%, V: 0.88%, Sc: 0.36%, La: 0.06%, Be: 0.05%, Ni: 0.74%, Al: 0.33%, Mn: 0.47%, Re: 0.17%, and the balance is Cu. The preparation method is the same as the example 1.

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Abstract

The invention relates to a high-performance multi-element cast copper alloy for impeller and a preparation method and application of the high-performance multi-element cast copper alloy, and aims to effectively solve the requirement problems that excellent mechanical properties are required and actual impeller requirements can be met by using a high-performance multi-element cast copper alloy forimpellers. According to the preparation method, the cast copper alloy is prepared from the following chemical components in percentage by mass: 12.0-20.0% of Zn, 2.0-6.0% of Si, 1.0-8.5% of Fe, 0.5-3.2% of Cr, 0.02-0.08% of Zr, 0.1-1.3% of Mg, 0.1-3.8% of Ti, 0.1-1.4% of V, 0.02-0.42% of Sc, 0.01-0.25% of La, 0.01-0.09% of Be, 0.05-1.0% of Ni, 0.1-0.65% of Al, 0.02-1.3% of Mn, 0.11-0.25% of Re andthe balance of Cu. The cast copper alloy is scientific and reasonable in component, rich in raw material, simple in preparation method, easy to produce, low in cost, good in performance, easy to popularize and apply and remarkable in economic and social benefit, is capable of effectively solving production of high-performance impellers, can be applied to machining processes such as common gravitycasting, differential pressure casting and eccentric casting, and has remarkable production processing advantages.

Description

technical field [0001] The invention relates to an alloy, in particular to a high-performance multi-element cast copper alloy for an impeller, a manufacturing method and application thereof. Background technique [0002] At present, most of the commonly used manufacturing materials for ship pump bodies, impellers, valves and other parts are cast tin bronze, cast brass, cast tin-lead bronze, etc. These alloys show a paste-like solidification characteristic when solidified, and their crystallization temperature range is as high as tens of Even hundreds of degrees Celsius, the solidified structure of the obtained casting has coarse grains, serious element segregation, many casting defects, and the mechanical properties of the material are low (the tensile strength is generally lower than 300MPa). The marine pump body produced by it Parts such as impellers, valves, etc. are prone to problems such as short service life of parts, or even defective products. [0003] With the rapi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/04C22C1/02C22F1/08C22F1/02
CPCC22C1/02C22C9/04C22F1/002C22F1/02C22F1/08
Inventor 冯在强唐明奇李刚
Owner NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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